Senior Automotive Failure Analysis Engineer

Experis-US; Auburn Hills (MI); On-site; USD 45,000 - 65,000; Full time

Benefits offered by this job

Medical plan

Dental plan

Vision plan

Health Savings Account

401(k) with match

Weekly pay

Job summary

Experis is seeking a Senior Automotive Failure Analysis Engineer in Auburn Hills, MI, onsite. You will perform warranty part analysis and root-cause investigations, applying 8D, Fishbone, 5 Why, FMEA and fault tree techniques to identify factors behind failures.

You will collaborate with quality, manufacturing, service, design engineering, and suppliers to drive corrective actions and improve reliability, while reporting findings to leadership and teams across the organization.

Qualifications

• Bachelor's degree in Mechanical Engineering, Automotive Engineering, or related field.
• 10 years of experience in automotive warranty analysis, product/quality engineering, or failure analysis.
• Ability to read CAD drawings, specs, GD&T, tolerances and validation reports.

Responsibilities

• Perform detailed warranty part analysis and failure investigations.
• Conduct root-cause analyses using 8D, Fishbone, 5 Why, FMEA, fault tree.
• Support teardown analysis, repairability, scrap/rework and containment actions.
• Collaborate with cross-functional teams to drive corrective actions.
• Prepare technical reports and engineering recommendations for leadership.

Skills

Root cause analysis

Technical documentation

CAD interpretation

Communication

Education

Bachelor's degree in Mechanical or Automotive Engineering

Tools

CAD software

Job description

Our client, Automotive Manufacturing and Quality Engineering is seeking a Senior Automotive Failure Analysis Engineer to join their team. As a Senior Automotive Failure Analysis Engineer, you will be part of the Warranty Analysis and Resolution Engineering group supporting cross-functional quality and product reliability efforts. Job Title: Senior Automotive Failure Analysis Engineer Location: Auburn Hills, MI (Onsite) Pay Range: $40/hr

What’s the Job?

• Perform detailed warranty part analysis and failure investigations for returned field components, ensuring thorough documentation and actionable outcomes.
• Conduct root cause analysis using engineering methodologies such as 8D, Fishbone, 5 Why, FMEA, and fault tree analysis to identify contributing factors.
• Support disposition activities including teardown analysis, repairability assessment, scrap/rework recommendations, and containment actions for failed components.
• Collaborate with quality, manufacturing, service, design engineering, and suppliers to drive corrective and preventive actions that improve product reliability and reduce warranty costs.
• Prepare technical reports, failure summaries, and engineering recommendations for leadership and cross-functional teams, while supporting supplier technical reviews and continuous improvement programs.

What’s Needed?

• Bachelors degree in Mechanical Engineering, Automotive Engineering, or a related engineering discipline.
• 10 years of experience in automotive warranty analysis, product engineering, quality engineering, or failure analysis.
• Strong understanding of automotive mechanical systems and fundamental engineering concepts, including experience with teardown analysis and component diagnostics.
• Ability to read and interpret CAD drawings, engineering specifications, GD&T, material specifications, tolerance stack-ups, and validation reports.
• Excellent communication and technical documentation skills, with proficiency in Microsoft Office and engineering data analysis platforms.

What’s in it for me?

• Opportunity to make a direct impact on warranty reduction, reliability improvements, and customer satisfaction through disciplined failure analysis.
• Work closely with quality, manufacturing, service, suppliers, and product engineering teams to drive corrective and preventive actions.
• Use proven root cause and reliability methodologies (8D, Fishbone, 5 Why, FMEA, fault tree analysis) to turn field failures into engineering learning.
• Support compliance with automotive quality standards and processes including APQP, PPAP, DFMEA, and PFMEA.
• Contribute to continuous improvement programs focused on reducing recurring failures and improving component performance.

Upon completion of waiting period consultants are eligible for:

Medical and Prescription Drug Plans Dental Plan Vision Plan Health Savings Account Health Flexible Spending Account Dependent Care Flexible Spending Account Supplemental Life Insurance Short Term and Long Term Disability Insurance Business Travel Insurance 401(k), Plus Match Weekly Pay

About ManpowerGroup, Parent Company of: Manpower, Experis, Talent Solutions, and Jefferson Wells. ManpowerGroup® (NYSE: MAN), the leading global workforce solutions company, helps organizations transform in a fast-changing world of work by sourcing, assessing, developing, and managing the talent that enables them to win. We develop innovative solutions for hundreds of thousands of organizations every year, providing them with skilled talent while finding meaningful, sustainable employment for millions of people across a wide range of industries and skills. Our expert family of brands – Manpower, Experis, Talent Solutions, and Jefferson Wells – creates substantial value for candidates and clients across more than 75 countries and territories and has done so for over 70 years. We are recognized consistently for our diversity - as a best place to work for Women, Inclusion, Equality and Disability and in 2023 ManpowerGroup was named one of the World's Most Ethical Companies for the 14th year - all confirming our position as the brand of choice for in-demand talent.