Senior Aluminum Melting & Casting Technician – High Pay & Growth

Steel Dynamics, Inc

New Haven (IN)

On-site

USD 80,000 - 125,000

Full time

14 days+
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Benefits offered by this job

Industry leading pay based on经验 and性能
Excellent benefits package
Advancement opportunities
Strong safety culture
Part of Steel Dynamics family

Job summary

Superior Aluminum Alloys is seeking highly experienced Secondary Aluminum Production Operators & Maintenance Technicians to join our team. These roles require a minimum of five years of hands-on experience in a secondary aluminum smelting operation, with expertise in melting, alloying, casting, furnace operations, molten metal handling, equipment maintenance, and quality control.

The positions emphasize safe, efficient, and quality-focused production, supporting maintenance and reliability of

Qualifications

  • Minimum 5 years of experience in a secondary aluminum smelter, foundry, or aluminum recycling operation.
  • Experience in furnace operation, aluminum melting, molten metal handling and pouring, and casting line operation.
  • Knowledge of aluminum alloys, scrap classifications, and metal chemistry control.
  • Ability to read operating procedures, work instructions, and technical documents.
  • Strong communication and problem-solving skills and ability to work independently.

Responsibilities

  • Operate and monitor melting furnaces while maintaining temperature, chemistry, and alloy specifications.
  • Charge furnaces with scrap and raw materials to optimize melting efficiency and metal recovery.
  • Pour and transfer molten aluminum safely using overhead cranes, ladles, and molten metal handling equipment.
  • Operate casting equipment including sow casters, ingot lines, continuous casting, level pour systems, and degassing equipment.
  • Monitor and adjust metal chemistry to meet customer specifications and quality requirements.
  • Perform metal sampling, spectrometer testing, temperature checks, and other quality control activities.
  • Troubleshoot production, mechanical, hydraulic, pneumatic, and process-related issues.
  • Complete preventative maintenance and minor repairs on furnaces, casting lines, refractory systems, conveyors, burners, pumps, and auxiliary equipment.
  • Assist maintenance personnel with planned outages, furnace rebuilds, refractory repairs, and equipment installations.
  • Operate mobile equipment including forklifts, front-end loaders, skid steers, and overhead cranes.
  • Maintain accurate production, quality, and maintenance records.
  • Identify opportunities for continuous improvement in safety, quality, productivity, and equipment reliability.
  • Maintain a clean, organized, and safe work environment.

Skills

Aluminum smelting
Furnace operation
Molten metal handling
Casting operations
Equipment maintenance
Quality control
Safety compliance
Troubleshooting
Reading procedures
Independent work

Job description

Superior Aluminum Alloys is seeking highly experienced Secondary Aluminum Production Operators & Maintenance Technicians to join our team. These roles require a minimum of five years of hands-on experience in a secondary aluminum smelting operation, with expertise in melting, alloying, casting, furnace operations, molten metal handling, equipment maintenance, and quality control.

The positions emphasize safe, efficient, and quality-focused production, supporting maintenance and reliability of

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