Rigid Forming Operator

Printpack; Newport News (VA); On-site; USD 31,000 - 47,000; Full time

Job summary

Printpack in Newport News, VA, is seeking a Rigid Forming Operator to set up and run thermoforming lines, ensuring product quality and following GMP and safety standards.

Responsibilities include troubleshooting, auditing process parameters, performing basic PM, and maintaining documentation. Must read schematics and operate related equipment; forklift and LOTO readiness preferred and training available.

Qualifications

• High School diploma or equivalent preferred.
• Stable work history.
• Previous manufacturing experience preferred.
• Previous experience working with SPC charts preferred.
• Previous experience using industry standard tools (pneumatic and electrical).
• Previous experience with Lock Out/Tag Out procedures.

Responsibilities

• Set up and operate thermoforming equipment and related tools.
• Troubleshoot malfunctions to maintain production schedules.
• Audit process parameters and document quality to meet specifications.
• Perform basic preventative maintenance to avoid shutdowns.
• Read and follow production schematics to produce components to design standards.
• Follow safety and GMP requirements on all tasks.
• Be prepared to obtain forklift certification.

Skills

Computer literacy

Measuring tools

Schematic reading

Analytical thinking

Problem solving

Time management

Communication skills

Physical stamina

Teamwork

Attention to detail

Education

High school diploma

Manufacturing experience

SPC knowledge

Lock Out/Tag Out training

Tools

Pneumatic tools

Electrical tools

Job description

The Rigid Forming Operator is responsible for setting up, operating, and maintaining thermoforming equipment in a manufacturing environment, ensuring product quality meets customer specifications while following safety protocols and production standards. Direction Received: Usually, direction comes from the Shift Supervisor. Hours: 7PM-7AM Must be able to work rotating shifts May require nights, weekends, and holidays. An additional $2.50/hr. premium added to salary for our worked between 7pm-7am. Any hours worked outside of 7pm-7am will not receive the premium. Wage: $22.53 - $33.79 per hour depending on experience

Key Responsibilities:

• Set up and/or operate equipment (Thermoformers, vacuum lifts, forklifts, pallet jacks, hoists, micrometers, dials, calibrated scales, or automated equipment)

• Must be capable of operating multiple thermoforming lines simultaneously, including different types of Thermoformers and associated front/back side operations as required

• Identify machine issues and quickly troubleshoot to resolve malfunctions to maintain production schedules

• Monitor and document product quality by auditing process parameters, taking measurements, and analyzing quality data to ensure specifications are met.

• Perform basic operator Preventative Maintenance (PM) to avoid shutdowns.

• Monitor and maintain product quality through process audits, measurements, and visual inspections, analyzing data and responding to defects to ensure specifications are consistently met. Taking/measuring product samples to ensure product is within customer specifications.

• Entering and analyzing product quality data to identify if the product is within control and specification.

• Read and follow production schematics to produce products in line with design and manufacturing standards.

• Ability learn and execute Lock-Out/Tag-Out procedures

• Ability to obtain Forklift/Material Handler skill set and certification

• Maintain compliance with food safety and GMP

• Ability to use computer systems such as Microsoft office and Inventory Managing Software

• Ability to work with and communicate closely with online product inspectors when needed

• Foster an environment focused on safety, including but not limited to: performing machine safety audits, behavior-based safety observations, identifying near misses and opportunities for improvement, driving associate engagement on shift, performing lock out tag out

Education/Experience:

• High School diploma or equivalent preferred

• Stable work history

• Previous manufacturing experience preferred

• Previous experience working with Statistical Process Control (SPC) charts preferred

• Previous experience using industry standard tools (pneumatic and electrical)

• Previous experience with Lock Out/Tag Out procedures.

Required Skills:

• Basic computer proficiency including email

• Accurately read and use measuring tools

• Ability to read and follow production schematics

• Strong analytical and problem-solving capabilities

• Mechanical Aptitude

• Time management

• Math and Measurement skills

• Strong attention to detail

• Good communication skills

• Physical stamina to stand for extended periods and lift materials as required

Additional Requirements:

• Must be at least 18 years of age

• Must pass pre-employment assessments

• Drug screening required

• Background check required

Knowledge, Skills & Abilities:

• Basic understanding of thermoforming processes and equipment

• Equipment Operation, basic maintenance and cleaning

• Knowledge of safety protocols and procedures

• Understanding of Quality control procedures and specifications

• Knowledge of a manufacturing ERP system

• Basic mathematical concepts and measurements

• Basic mechanical systems

• Proficient in computer systems such as Microsoft Office (Excel, Word, PowerPoint)

• Strong time management capabilities

• Strong analytical Skills

• Problem-solving and troubleshooting

• Ability to follow read and understand product specifications

• Effective communication skills

• Ability to work independently and as part of a team

Physical Demands: The associate will be exposed to the manufacturing environment where hazards and requirements may include but are not limited to:

• Capability to lift and move up to 65 pounds

• Ability to climb, kneel, bend, and squat

• Proficiency in grasping, pushing, pulling, and fine motor skills

• Ability to climb ladders safely

• Capacity to stand and walk for extended periods

• Ability to wear required PPE (hearing protection, steel-toe shoes, safety glasses)

• Forklift certification or ability to obtain forklift and motorized pallet jack certifications

Work Conditions: The majority of tasks will be performed in a manufacturing setting with potential exposure to:

• Noise levels above 85 dB

• Operation of complex machinery

• Solvents, fumes and inks within the plant

• Variable Temperatures

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Printpack is proudly an equal-opportunity employer. We are committed to creating an inclusive environment. Embracing diversity enhances our work culture and is vital to our success. We do not discriminate based on race, color, religion, sex (including pregnancy), national origin, gender identity, sexual orientation, marital/parental status, genetic information, age, national origin, ancestry, ethnicity, disability, marital status, military or veteran status or affiliation, or any other characteristic protected under applicable law.

To view your rights and government notices, please see the links below:

Know Your Rights - Conozca sus Derechos - Your Rights Under USERRA (dol.gov) - FMLA - FMLA (Spanish) - Polygraph Protection - Right to Work - Right to Work (Spanish)

Printpack is committed to helping individuals with disabilities participate in the workforce and ensure equal opportunity to compete for jobs. If you need a reasonable accommodation to assist you with your application for employment or job search, please get in touch with us by sending an email to [e-mail]. Please include in your email a brief description of the accommodation you are requesting and the position for which you are interested in applying.