Resin Field Operator

Polyplex; Decatur (AL); On-site; USD 23,000 - 33,000; Full time

Benefits offered by this job

Medical Insurance: BCBS Alabama

Vision Insurance: EyeMed

Company-Paid Benefits: Life, STD, LTD,

Identity Theft Protection

401(k) with company match 3.5%

Job summary

Polyplex USA LLC operates a continuous manufacturing facility in Decatur, Alabama, producing polyester film. The Resin Operator role supports safe, efficient resin processing, material handling, and equipment maintenance within a 12-hour rotating shift schedule.

Team collaboration with Film Production, Maintenance, and ESSH ensures continuous operations and quality control. Applicants should have a high school diploma or GED and prior manufacturing experience.

Qualifications

• High school diploma or GED preferred.
• Previous experience in manufacturing, industrial production, or machine operation preferred.
• Basic mechanical aptitude and ability to troubleshoot equipment issues.
• Ability to understand and follow written operating procedures, safety instructions, and production requirements.
• Strong attention to detail and ability to monitor multiple process variables.
• Basic math, measurement, and recordkeeping skills.
• Ability to work independently and collaboratively in a team environment.
• Willingness to learn new equipment, processes, and operating procedures.
• Ability to work 12-hour rotating shifts, including nights, weekends, and holidays as scheduled.

Responsibilities

• Operate and monitor resin processing equipment to maintain production targets, quality standards, and operational efficiency.
• Monitor process variables, equipment conditions, and sample results, making adjustments as needed.
• Prepare additive batches according to Standard Operating Procedures (SOPs).
• Verify raw material dosing and maintain required quality parameters.
• Coordinate with Film Production to ensure consistent and timely resin conveying.
• Identify process deviations, equipment abnormalities, and product quality concerns, taking appropriate corrective action.
• Support production requirements while minimizing downtime, waste, and material loss.
• Other duties as assigned.

Skills

Manufacturing experience

Mechanical aptitude

Read SOPs

Attention to detail

Math skills

Teamwork

Shift work capability

Education

High school diploma or GED

Job description

Position Type: Full-Time
Shift: 12-Hour Rotating Shifts | 2-2-3 Schedule with a Two-Week Swing

Compensation & Incentives

• Starting Pay: $20.50 per hour
• Pay Progression: Opportunity to advance to $26.00 per hour by the third (3rd) year, based on the applicable progression structure.
• Quarterly Incentive Bonus Plan Available

Benefits Package

Polyplex offers a comprehensive benefits package, including:

• Medical Insurance: Blue Cross Blue Shield of Alabama & Alliance
• Vision Insurance: EyeMed
• Company-Paid Benefits: Group Term Life Insurance, Short-Term Disability (STD), Long-Term Disability (LTD), and Identity Theft Protection
• 401(k) Retirement Plan: Company match of up to 3.5% when employees contribute 6%

Paid Time Off:

• 80 hours of accrued vacation
• 24 hours of accrued emergency leave
• 9 paid holidays
• Benefits and paid leave are subject to applicable company policies, eligibility requirements, and plan provisions

Position Summary

The Resin Operator is responsible for the safe and efficient operation of resin processing equipment and supporting systems within a continuous manufacturing environment. This role involves monitoring process conditions, preparing raw materials and additives, maintaining equipment, and ensuring resin quality meets established production standards.

The Resin Operator must demonstrate strong attention to detail, mechanical aptitude, problem-solving skills, and a commitment to workplace safety. This position works closely with the Resin Utility team, Film Production, Maintenance, and ESSH personnel to support continuous operations.

Key Responsibilities

Safety & Environmental Compliance

• Follow all Environmental, Safety, Security, and Health (ESSH) policies, procedures, and regulatory requirements.
• Identify, report, and assist in correcting unsafe conditions, equipment hazards, and operational risks.
• Participate in daily safety discussions, safety audits, and departmental meetings.
• Properly use required personal protective equipment (PPE) and follow safe operating procedures.
• Maintain clean, organized, and safe work areas.

Production & Process Operations

• Operate and monitor resin processing equipment to maintain production targets, quality standards, and operational efficiency.
• Monitor process variables, equipment conditions, and sample results, making adjustments as needed.
• Prepare additive batches according to Standard Operating Procedures (SOPs).
• Verify raw material dosing and maintain required quality parameters.
• Coordinate with Film Production to ensure consistent and timely resin conveying.
• Identify process deviations, equipment abnormalities, and product quality concerns, taking appropriate corrective action.
• Support production requirements while minimizing downtime, waste, and material loss.
• Other duties as assigned.

Equipment Maintenance & Troubleshooting

• Perform routine equipment inspections and basic preventive maintenance activities.
• Complete scheduled CLIT activities (Cleaning, Lubrication, Inspection, and Tightening).
• Execute filter changeovers according to established procedures and production requirements.
• Coordinate with filter cleaning service providers to ensure filter availability and readiness.
• Identify and report mechanical or operational issues to the Resin Lead Operator or Maintenance team.
• Assist with equipment troubleshooting and planned shutdown activities as needed.

Material Handling & Inventory

• Manage resin-related waste handling and ensure proper disposal in designated areas.
• Monitor the availability and usage of raw materials, consumables, PPE, tools, spare parts, and lubricants.
• Maintain accurate inventory records and communicate material needs to the appropriate supervisor.
• Support efficient material utilization and waste reduction initiatives.

Teamwork & Communication

• Communicate production updates, equipment conditions, and operational concerns during shift handovers.
• Work collaboratively with other operators, supervisors, and supporting departments.
• Assist in other areas of the Resin Utility department as needed.
• Participate in training, continuous improvement initiatives, and departmental performance activities.

Qualifications & Skills

• High school diploma or GED preferred.
• Previous experience in manufacturing, industrial production, or machine operation preferred.
• Basic mechanical aptitude and ability to troubleshoot equipment issues.
• Ability to understand and follow written operating procedures, safety instructions, and production requirements.
• Strong attention to detail and ability to monitor multiple process variables.
• Basic math, measurement, and recordkeeping skills.
• Ability to work independently and collaboratively in a team environment.
• Willingness to learn new equipment, processes, and operating procedures.
• Ability to work 12-hour rotating shifts, including nights, weekends, and holidays as scheduled.

Physical & Work Environment Requirements

• Ability to frequently stand, walk, bend, climb stairs, and perform physical tasks throughout a 12-hour shift.
• Lift and handle materials weighing up to 50 pounds.
• Bend, climb stairs, twist, squat, kneel, crawl, reach, push, and pull as required.
• Comfortable working in an industrial manufacturing environment with machinery, noise, and varying temperatures. Must be able to work in hot temperatures.
• Ability to wear required PPE and follow all safety and environmental procedures.
• Must be able to respond appropriately to operational and equipment-related issues.
• 12-hour rotating shifts following a 2-2-3 schedule with a two-week day/night swing.
• Must be available to work days, nights, weekends, and holidays as scheduled.
• Must be able to work safely around moving machinery, electrical equipment, and other industrial hazards.

At Polyplex USA, safety, quality, teamwork, and continuous improvement are essential to our success. We expect every Resin Operator to take ownership of their responsibilities, maintain reliable attendance, follow established procedures, and actively contribute to a safe and productive workplace.

About Polyplex

Founded in 1984 with a single polyester film manufacturing line in Khatima, India, Polyplex has grown into a global manufacturer with production and distribution operations across India, Southeast Asia, Europe, and the Americas.

Polyplex USA LLC operates a continuous manufacturing facility in Decatur, Alabama, specializing in polyester film production. We are committed to operational excellence, employee safety, continuous improvement, and developing a skilled workforce to support our growing operations.

Join our team and help keep our manufacturing operations running safely, efficiently, and reliably!

Equal Opportunity Employer

This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.