Quality Process Engineer - Extrusion & Improvement

Astro Shapes LLC; Struthers (OH); Presencial; USD 80.000 - 105.000; Jornada completa

Descripción de la vacante

Astro Shapes LLC in Struthers, Ohio seeks a Quality Process Engineer to find and eliminate root causes of defects across extrusion, finishing, and related processes. You will build control plans, inspection criteria and process data, serving as the technical quality contact for assigned customers and supporting PPAP as needed.

Responsibilities include developing PFMEAs and SOPs, leading 8D/5-Why investigations, monitoring dimensional conformance, supporting new die trials, coordinating with

Formación

• Bachelor's degree in Mechanical, Manufacturing, Materials or Industrial Engineering, or related field.
• 3+ years of quality or process engineering experience in manufacturing.
• Hands-on use of SPC, FMEA, control plans and structured problem solving.
• Print reading and GD&T comfortable with measurement tools and data analysis in Excel or Minitab.
• Working knowledge of ISO 9001.

Responsabilidades

• Develop and maintain process flow diagrams, PFMEAs, control plans, inspection instructions and SOPs.
• Analyze scrap, reject and process data (SPC, Pareto, capability studies) and lead projects that reduce defects and cost of poor quality.
• Lead root-cause investigations (8D, 5-Why, fishbone) on internal and customer issues and verify corrective actions are effective.
• Monitor dimensional and visual conformance of extrusions; create boundary samples, visual aids and acceptance criteria with Operations.
• Support new die trials and first-article approvals; provide input on extrusion-specific fixtures and gauges.
• Work with Finishing on paint and anodize process control (film thickness, adhesion, color, gloss) and with Thermal Barrier on strut and shear-strength performance.
• Run gauge R&R / MSA studies and support the calibration program.
• Act as the quality contact for assigned customers: specifications, PPAP or first-article packages where required, and customer-specific requirements.
• Train operators and technicians on quality tools and customer requirements.
• Support internal and external audits and QMS maintenance.

Conocimientos

SPC

FMEA

Control plans

Problem solving

GD&T

Excel/Minitab

ISO 9001

Educación

Bachelor's degree in Mechanical, Manufacturing, Materials or Industrial Engineering, or related field

Herramientas

APQP

PPAP

IATF 16949 exposure

ASQ CQE (or in progress)

Six Sigma Green Belt

Descripción del empleo

Astro Shapes LLC in Struthers, Ohio seeks a Quality Process Engineer to find and eliminate root causes of defects across extrusion, finishing, and related processes. You will build control plans, inspection criteria and process data, serving as the technical quality contact for assigned customers and supporting PPAP as needed.

Responsibilities include developing PFMEAs and SOPs, leading 8D/5-Why investigations, monitoring dimensional conformance, supporting new die trials, coordinating with