Quality Process Engineer

Astro Shapes LLC; Struthers (OH); Sur place; USD 80 000 - 105 000; Plein temps

Résumé du poste

Astro Shapes LLC in Struthers, Ohio seeks a Quality Process Engineer to find and eliminate root causes of defects across extrusion, finishing, and related processes. You will build control plans, inspection criteria and process data, serving as the technical quality contact for assigned customers and supporting PPAP as needed.

Responsibilities include developing PFMEAs and SOPs, leading 8D/5-Why investigations, monitoring dimensional conformance, supporting new die trials, coordinating with

Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Materials or Industrial Engineering, or related field.
• 3+ years of quality or process engineering experience in manufacturing.
• Hands-on use of SPC, FMEA, control plans and structured problem solving.
• Print reading and GD&T comfortable with measurement tools and data analysis in Excel or Minitab.
• Working knowledge of ISO 9001.

Responsabilités

• Develop and maintain process flow diagrams, PFMEAs, control plans, inspection instructions and SOPs.
• Analyze scrap, reject and process data (SPC, Pareto, capability studies) and lead projects that reduce defects and cost of poor quality.
• Lead root-cause investigations (8D, 5-Why, fishbone) on internal and customer issues and verify corrective actions are effective.
• Monitor dimensional and visual conformance of extrusions; create boundary samples, visual aids and acceptance criteria with Operations.
• Support new die trials and first-article approvals; provide input on extrusion-specific fixtures and gauges.
• Work with Finishing on paint and anodize process control (film thickness, adhesion, color, gloss) and with Thermal Barrier on strut and shear-strength performance.
• Run gauge R&R / MSA studies and support the calibration program.
• Act as the quality contact for assigned customers: specifications, PPAP or first-article packages where required, and customer-specific requirements.
• Train operators and technicians on quality tools and customer requirements.
• Support internal and external audits and QMS maintenance.

Connaissances

SPC

FMEA

Control plans

Problem solving

GD&T

Excel/Minitab

ISO 9001

Formation

Bachelor's degree in Mechanical, Manufacturing, Materials or Industrial Engineering, or related field

Outils

APQP

PPAP

IATF 16949 exposure

ASQ CQE (or in progress)

Six Sigma Green Belt

Description du poste

The Quality Process Engineer finds and removes the root causes of defects in extrusion, finishing, thermal barrier and fabrication. This engineer builds the control plans, inspection criteria and process data that keep good parts coming off the line, and is a technical quality contact for assigned customers.

Key responsibilities

• Develop and maintain process flow diagrams, PFMEAs, control plans, inspection instructions and SOPs.
• Analyze scrap, reject and process data (SPC, Pareto, capability studies) and lead projects that reduce defects and cost of poor quality.
• Lead root-cause investigations (8D, 5-Why, fishbone) on internal and customer issues and verify corrective actions are effective.
• Monitor dimensional and visual conformance of extrusions; create boundary samples, visual aids and acceptance criteria with Operations.
• Support new die trials and first-article approvals; provide input on extrusion-specific fixtures and gauges.
• Work with Finishing on paint and anodize process control (film thickness, adhesion, color, gloss) and with Thermal Barrier on strut and shear-strength performance.
• Run gauge R&R / MSA studies and support the calibration program.
• Act as the quality contact for assigned customers: specifications, PPAP or first-article packages where required, and customer-specific requirements.
• Train operators and technicians on quality tools and customer requirements.
• Support internal and external audits and QMS maintenance.

Qualifications

Required

• Bachelor's degree in Mechanical, Manufacturing, Materials or Industrial Engineering, or related field.

• 3+ years of quality or process engineering experience in manufacturing.
• Hands-on use of SPC, FMEA, control plans and structured problem solving.
• Print reading and GD&T comfortable with measurement tools and data analysis in Excel or Minitab.
• Working knowledge of ISO 9001.

Preferred

• Aluminum extrusion, metal fabrication or extrusion finishing experience.
• Automotive core tools (APQP, PPAP) and IATF 16949 exposure.
• ASQ CQE (or in progress), internal auditor or Six Sigma Green Belt.

Work environment

Roughly half on the production floor and half at a desk; exposure to heat, noise and moving equipment with required PPE. Occasional off-shift support during trials or customer issues.