QA/QC Repair Engineer

Calpine; Pasadena, Town of Texas, Phillips (CA, WI, ME); On-site; USD 80,000 - 110,000; Full time

Job summary

Join a forward-thinking company as a QA/QC Turbine Repair Engineer, where you'll ensure the highest quality standards in gas and steam turbine repairs. This role offers the opportunity to develop and implement QA/QC procedures, conduct inspections, and collaborate with engineering teams to enhance repair processes. You'll play a critical role in maintaining compliance with industry standards while supporting internal and external audits. If you are passionate about quality assurance and eager to make a significant impact in the power generation industry, this is the perfect opportunity for you.

Qualifications

• 5+ years in QA/QC roles in turbine repair or power generation.
• Strong knowledge of industry standards like ASME, ISO, and API.
• Experience with NDT methods and documentation.

Responsibilities

• Develop and implement QA/QC procedures for turbine repairs.
• Conduct inspections and testing to ensure compliance with standards.
• Maintain records of quality control activities and prepare audit reports.

Skills

QA/QC procedures

NDT methods

Root cause analysis

Documentation skills

Attention to detail

Education

Bachelor's Degree in Mechanical Engineering

Bachelor's Degree in Electrical Engineering

Job description

Description

Calpine Corporation is America's largest generator of electricity from natural gas and geothermal resources with operations in competitive power markets. Its fleet of 77 power plants in operation represents over 27,000 megawatts of generation capacity. Through wholesale power operations and its retail businesses, Calpine serves customers in 22 states and Canada. Its clean, efficient, modern and flexible fleet uses advanced technologies to generate power in a low-carbon and environmentally responsible manner.

The company was established on the premise that a strong commitment to the environment is inextricably linked to excellence in power generation and corporate responsibility. Since its founding in 1984, Calpine has led the power industry in its unwavering commitment to environmental stewardship. In addition, its renewable geothermal plants use steam generated deep below the earth's surface to produce clean, renewable electricity.

Job Summary (includes but is not limited to the following, other duties may be assigned)

The QA/QC Turbine Repair Engineer will be responsible for ensuring the quality and compliance of gas and steam turbine repairs, new gas and steam turbine parts, and repaired gas and steam turbine parts accordance with industry standards, Calpine specifications, and Calpine procedures. This role involves conducting inspections, overseeing repair processes, verifying documentation, and working closely with Calpine teams to deliver high-quality gas and turbine repair services, gas and steam turbine repaired parts, and new gas and steam parts.

Job Responsibilities

• Develop and implement QA/QC procedures specific to gas and steam turbine repairs and new gas and steam turbine parts.


• Conduct inspections and testing of turbine components before, during, and after repairs to ensure compliance with industry standards (ASME, ISO, API, etc.)


• Verify the accuracy and completeness of repair documentation, including material certificates, repair logs, and NDT reports.


• Ensure that all work is performed according to the approved quality plan and job specifications.


• Develop KPIs to measure the new implementation of the QA/QC process


• Assists OS fulfillment with developing spare parts inventory.


• Work with 3rd party repair vendors to develop new repair processes and procedures beyond the OEMs requirements to extend part cycles and part lives.


• Monitor repair operations to ensure adherence to safety, environmental, and quality standards.


• Review and approve repair and modification proposals to ensure technical soundness and quality.


• Oversee NDT procedures, including radiographic, ultrasonic, and magnetic particle testing, to ensure accurate defect identification and compliance.


• Evaluate test results and collaborate with engineering teams to determine necessary corrective actions.


• Maintain detailed records of all quality control activities, including inspection reports, test results, and non-conformance reports.


• Prepare and submit quality audit reports, corrective action plans, and performance evaluations.


• Work closely with project managers to ensure timely submission of documentation to clients.


• Lead root cause analysis investigations for any non-conformances or defects discovered during repairs.


• Recommend corrective and preventive actions to avoid recurrence of defects or failures.


• Continuously evaluate and improve QA/QC processes to enhance repair quality and efficiency.


• Ensure compliance with all regulatory requirements, industry standards, and company policies.


• Support internal and external quality audits, including preparing documentation and implementing audit recommendations.

Job Requirements

• Bachelor's Degree in Mechanical Engineering, Electrical Engineering, or a related field.


• Minimum 5 years of experience in QA/QC roles in turbine repair, power generation, or related industries.


• Strong knowledge of industry standards (ASME, ISO, API, etc.) and NDT methods.


• Familiarity with turbine systems, including gas and steam


• Experience with root cause analysis and implementing corrective actions.


• Strong attention to detail and analytical skills.


• Excellent communication and documentation skills.


• Certifications such as ASQ (American Society for Quality), NDT Level II/III, or similar are preferred.

Working Conditions:

• This role may require occasional travel to turbine repair sites and client locations.


• Must be able to work in an industrial environment and adhere to all safety protocols.

Additional Calpine Information:

• Equal Opportunity Employer of Minorities, Females, Protected Veterans, and Individuals with Disabilities.


• Calpine is committed to Equal Employment Opportunity and providing reasonable accommodations to applicants with physical and/or mental disabilities. If you are interested in applying for employment and need special assistance or an accommodation to use our website or to apply for a position, please send an e-mail with your request to [e-mail]. Determination on requests for reasonable accommodation are made on case-by-case basis.

Please view Equal Employment Opportunity Posters provided by OFCCP here

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities

This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.