Project One Training and Repair Technician

Trek Bikes; Northern (KY); Hybrid; USD 50,000 - 70,000; Full time

Benefits offered by this job

Flexible culture

Health care options

401(k) with match

ESOP

Maternity leave 12 weeks

Tuition Reimbursement

Employee discounts

Job summary

Trek Bikes in Waterloo, WI is seeking a Manufacturing Training & Repair Technician to develop employee skills and support production through repair and rework activities. You will onboard new hires, maintain training records, and drive continuous improvement in quality and efficiency.

The role emphasizes independent work, initiative, and urgency in supporting product quality and repair tasks, allocating time between training (30%) and repairs (70%).

Qualifications

• Minimum of 3 years of experience in manufacturing, assembly, repair, or production environment or bike industry shop.
• 1–2 years training, mentoring, or coaching employees preferred.
• Experience with product repair, rework, buffing, polishing, finishing, and cosmetic restoration techniques preferred.

Responsibilities

• Conduct onboarding and training for new employees on products, processes, technologies, tools, and standard work instructions.
• Develop, maintain, and administer training programs to improve workforce skills and competency.
• Manage and update employee skill matrices and training records.
• Evaluate employee proficiency and recommend development opportunities.
• Coordinate and deliver cross-training initiatives to increase workforce flexibility and operational coverage.
• Develop and maintain training documentation, work instructions, and process guides.
• Perform product repairs and rework activities on products and assemblies.
• Diagnose product defects and implement effective corrective actions.
• Perform buffing, polishing, and cosmetic restoration to meet product appearance standards.
• Maintain repair logs, tracking systems, and related documentation.

Skills

Training

Repair

Buffing

Polishing

Documentation

Tools

Work instructions

Job description

## Project One Training and Repair TechnicianApply: Waterloo, Wisconsin: Full time: Posted Today: Trek115765## A bit about usTrek is an awesome place to work, with amazing benefits for all employees. We build only products we love, provide incredible hospitality to our customers, and change the world by getting more people on bikes. When you’re on our team, you’re taken care of, encouraged to learn and grow, and given lots of opportunities to do so. Give us your best, and we’ll give it right back. Sound pretty sweet? Then come join us!**Job Description**The Manufacturing Training & Repair Specialist is responsible for developing employee capabilities through structured training, skills development, and cross-training initiatives while supporting production through repair, rework, and quality improvement activities. This role serves as a key resource for onboarding new employees, maintaining training documentation, managing skill matrices, and improving workforce flexibility and proficiency. The ideal candidate is a self-motivated individual who takes initiative, works independently with minimal direction, and demonstrates a strong sense of urgency in supporting employee development, product quality, and repair activities. Approximate Time Allocation: Training & Development (30%); Repairs, Rework & Operational Support (70%).**Key Responsibilities*** Conduct onboarding and training for new employees on products, processes, technologies, tools, and standard work instructions.* Develop, maintain, and administer training programs to improve workforce skills and competency.* Manage and update employee skill matrices and training records.* Evaluate employee proficiency and recommend development opportunities.* Coordinate and deliver cross-training initiatives to increase workforce flexibility and operational coverage.* Develop and maintain training documentation, work instructions, and process guides.* Conduct follow-up evaluations to verify training effectiveness and retention.* Perform product repairs and rework activities on products and assemblies.* Diagnose product defects and implement effective corrective actions.* Perform buffing, polishing, and cosmetic restoration to meet product appearance standards.* Maintain repair logs, tracking systems, and related documentation.* Complete cosmetic touch-ups and finishing work to ensure products meet quality and appearance expectations.* Collaborate with Quality and Production teams to identify recurring issues and implement improvements.* Support continuous improvement initiatives focused on safety, quality, productivity, and employee development.**Requirements*** Minimum of 3 years of experience in a manufacturing, assembly, repair, or production environment or bike industry shop experience.* 1-2 years training, mentoring, or coaching employees preferred.* Experience with product repair, rework, buffing, polishing, finishing, and cosmetic restoration techniques preferred.* Strong understanding of manufacturing processes, assembly methods, and quality standards.* Ability to work independently, prioritize work effectively, and operate with minimal supervision.* Strong sense of urgency and effective problem-solving skills.**Trek Benefits:**• Flexible and fun company culture • Competitive health care • PPO & HDHP medical plan options, Dental insurance, Vision insurance • Flexible Spending Accounts (FSA) • Free life insurance & optional term life insurance • Competitive vacation package • 401(k) with match and Employee Stock Ownership Plans (ESOP) • 12 weeks of maternity leave with 100% pay • Flexible holiday schedule – 10 company holidays • Tuition Reimbursement up to $15,000! (Undergraduate & Masters programs) • Employee discounts on all product • Deep partner retail discounts