Production Operator I Armor

Paycom - ATS; Culpeper (VA); On-site; USD 21,000 - 30,000; Full time

Job summary

Paycom - ATS in Culpeper, VA seeks a manufacturing machine operator responsible for setting up and running production equipment, loading and sorting materials, and ensuring product quality. You will document data, monitor equipment performance, and adhere to safety procedures in a fast-paced manufacturing setting.

The role requires strong attention to detail, ability to follow standard work, and a team-oriented attitude to support QA and shift handoffs.

Qualifications

• High School Diploma or GED required.
• Prior experience as a manufacturing machine operator is desirable.
• Ability to follow standard work, process instructions, and QA documentation.

Responsibilities

• Set up and operate machines according to job specifications.
• Handle materials, load spools/rods, and stage parts for production.
• Perform pre-operational checks and inspect for safety guards.
• Monitor machines to prevent jams, misfeeds, or defects.
• Record production data, spool/lot numbers, and test results.
• Communicate status or issues to QA and shifts; pass down details at shift changes.
• Perform basic maintenance and keep work area clean and organized.
• Follow all safety protocols including PPE and lockout/tagout as required.

Skills

Attention to detail

Manual dexterity

Reading/writing

Teamwork

Education

High School Diploma or GED

Job description

Job SummaryThis role is primarily focused on the set up, operation, and monitoring of processes on one or more machines. Associates will also complete required documentation of process steps per standard work and job specifications..Essential Job Duties/Functions (Not all inclusive):Machine Setup and OperationPrepare and set up equipment according to job specificationsVerify correct materials and tooling are loadedPerform pre-operational checks and ensure safety guards are in placeMaterial HandlingLoad/unload spools, reels, and rods safely and efficientlyStage materials as required per job travelerEnsure correct rod types and components are used for specific cable constructionsIn-Process Quality ChecksCut and submit samples to QA as required by standard work (e.g., after setup, each spool, or per shift)Visually inspect cable for defects (e.g., insulation damage, misalignment, surface contamination)Use micrometers, calipers, or other gauges to measure critical dimensionsProcess MonitoringWatch machines closely during production for jams, misfeeds, or other abnormalitiesMonitor for correct tension, alignment, and application of armor, tape, or jacketingAdjust settings as necessary within authorized parametersDocumentation & TraceabilityAccurately record production data, spool numbers, lot numbers, and test resultsComplete job travelers and inspection formsReport production output and any deviations or nonconformancesCommunication & HandoffsCommunicate clearly with QA, supervisors, and other shifts regarding status, issues, or changesDocument and pass down in-process conditions during shift changeMaintenance & HousekeepingPerform minor machine maintenance and cleaning (e.g., clearing wire paths, changing tooling)Keep work area clean, organized, and free from trip hazardsReport any machine malfunctions or safety concerns immediatelySafety & ComplianceFollow all safety protocols including PPE requirementsLockout/tagout as requiredFollow all standard work, process instructions, and quality proceduresAdditional duties as assignedEducationHigh School Diploma or GED requiredWork ExperiencePrior experience as a manufacturing machine operator is desirableRequired & Preferred Skills and CompetenciesRequires a high degree of attention to detail, as even small errors can result in significant problems during the manufacturing process.Work EnvironmentThe work environment and physical demands described here represent those that must be met by an employee to successfully perform the essential functions of this job with or without reasonable accommodation.The work setting is in a typical manufacturing environment that requires the use of personal protective equipment including safety-toe shoes with metatarsal guards, safety glasses, and hearing protection. Manufacturing areas may be affected by outside temperatures and machining.Physical DemandsThe physical demands represent those required to successfully perform the essential functions of this job with or without reasonable accommodation.Must be able to: sit, kneel, crouch, stoop, stand, walk, climb ramps and/or stairs; read and write, work with a computer and keyboard; hear, understand, and distinguish speech and/or other sounds (e.g., machinery, sirens, and alarms); speak to express or exchange ideas, impart oral information to include instructions; vision abilities include close vision, distance vision, peripheral and depth perception.Must be able to lift up to 35 pounds.