Production Operator I Extruder

Hexatronic Rochester Cable; Culpeper (VA); On-site; USD 20,457 - 29,136; Full time

Job summary

Hexatronic Rochester Cable in Culpeper, VA, is hiring for a Full-Time manufacturing position. This role involves setting up and operating machinery while documenting processes accurately to ensure quality control.

The ideal candidate has a High School diploma and prior experience as a manufacturing machine operator. Responsibilities include monitoring production processes, performing quality checks, and maintaining a clean work environment, adhering to safety protocols.

Qualifications

• Prior experience as a manufacturing machine operator is desirable.
• Requires a high degree of attention to detail.

Responsibilities

• Set up, operate, and monitor processes on machines.
• Complete required documentation of process steps.
• Communicate clearly with QA, supervisors, and other shifts.

Education

High School Diploma or GED

Job description

Job Details

Job Location: Culpeper, VA 22701
Position Type: Full Time
Education Level: High School
Salary Range: $18.00 - $18.00 Hourly
Travel Percentage: None
Job Shift: Rotating
Job Category: Manufacturing

Job Summary

This role is primarily focused on the set up, operation, and monitoring of processes on one or more machines. Associates will also complete required documentation of process steps per standard work and job specifications.

Essential Job Duties/Functions

Machine Setup and Operation

• Prepare and set up equipment according to job specifications
• Verify correct materials and tooling are loaded
• Perform pre-operational checks and ensure safety guards are in place

Material Handling

• Load/unload spools, reels, and rods safely and efficiently
• Stage materials as required per job traveler
• Ensure correct rod types and components are used for specific cable constructions

In-Process Quality Checks

• Cut and submit samples to QA as required by standard work (e.g., after setup, each spool, or per shift)
• Visually inspect cable for defects (e.g., insulation damage, misalignment, surface contamination)
• Use micrometers, calipers, or other gauges to measure critical dimensions

Process Monitoring

• Watch machines closely during production for jams, misfeeds, or other abnormalities
• Monitor for correct tension, alignment, and application of armor, tape, or jacketing
• Adjust settings as necessary within authorized parameters

Documentation & Traceability

• Accurately record production data, spool numbers, lot numbers, and test results
• Complete job travelers and inspection forms
• Report production output and any deviations or nonconformances

Communication & Handoffs

• Communicate clearly with QA, supervisors, and other shifts regarding status, issues, or changes
• Document and pass down in-process conditions during shift change

Maintenance & Housekeeping

• Perform minor machine maintenance and cleaning (e.g., clearing wire paths, changing tooling)
• Keep work area clean, organized, and free from trip hazards
• Report any machine malfunctions or safety concerns immediately

Safety & Compliance

• Follow all safety protocols including PPE requirements
• Lockout/tagout as required
• Follow all standard work, process instructions, and quality procedures
• Additional duties as assigned

Qualifications

• Education: High School Diploma or GED required
• Prior experience as a manufacturing machine operator is desirable
• Requires a high degree of attention to detail, as even small errors can result in significant problems during the manufacturing process.

Work Environment

The work environment and physical demands described here represent those that must be met by an employee to successfully perform the essential functions of this job with or without reasonable accommodation.The work setting is in a typical manufacturing environment that requires the use of personal protective equipment including safety-toe shoes with metatarsal guards, safety glasses, and hearing protection. Manufacturing areas may be affected by outside temperatures and machining.

Physical Demands

Must be able to sit, kneel, crouch, stoop, stand, walk, climb ramps and/or stairs; read and write, work with a computer and keyboard; hear, understand, and distinguish speech and/or other sounds (e.g., machinery, sirens, and alarms); speak to express or exchange ideas, impart oral information to include instructions; vision abilities include close vision, distance vision, peripheral and depth perception. Must be able to lift up to 35 pounds.