Production Operator I East Spooling

Paycom - ATS; Culpeper (VA); On-site; USD 20,664,000 - 27,552,000; Full time

Job summary

Paycom - ATS is seeking a manufacturing machine operator to handle setup, operation, and monitoring of production equipment. You will perform pre-operational checks, ensure correct materials are loaded, and document all steps for traceability.

Responsibilities include in-process quality checks, communicating with QA and supervisors, and maintaining clean, safe work areas. Physical demands include lifting up to 35 pounds and standing for long periods in a manufacturing environment.

Qualifications

• Attention to detail is essential in this role.
• Strong focus on quality and process adherence.
• Good hand-eye coordination and manual dexterity.

Responsibilities

• Set up and operate manufacturing machinery according to job specs.
• Verify materials and tooling loaded correctly.
• Record production data and keep travelers up to date.
• Monitor machines for jams, misfeeds, and abnormal conditions.

Job description

Job SummaryThis role is primarily focused on the set up, operation, and monitoring of processes on one or more machines. Associates will also complete required documentation of process steps per standard work and job specifications..Essential Job Duties/Functions (Not all inclusive):Machine Setup and OperationPrepare and set up equipment according to job specificationsVerify correct materials and tooling are loadedPerform pre-operational checks and ensure safety guards are in placeMaterial HandlingLoad/unload spools, reels, and rods safely and efficientlyStage materials as required per job travelerEnsure correct rod types and components are used for specific cable constructionsIn-Process Quality ChecksCut and submit samples to QA as required by standard work (e.g., after setup, each spool, or per shift)Visually inspect cable for defects (e.g., insulation damage, misalignment, surface contamination)Use micrometers, calipers, or other gauges to measure critical dimensionsProcess MonitoringWatch machines closely during production for jams, misfeeds, or other abnormalitiesMonitor for correct tension, alignment, and application of armor, tape, or jacketingAdjust settings as necessary within authorized parametersDocumentation & TraceabilityAccurately record production data, spool numbers, lot numbers, and test resultsComplete job travelers and inspection formsReport production output and any deviations or nonconformancesCommunication & HandoffsCommunicate clearly with QA, supervisors, and other shifts regarding status, issues, or changesDocument and pass down in-process conditions during shift changeMaintenance & HousekeepingPerform minor machine maintenance and cleaning (e.g., clearing wire paths, changing tooling)Keep work area clean, organized, and free from trip hazardsReport any machine malfunctions or safety concerns immediatelySafety & ComplianceFollow all safety protocols including PPE requirementsLockout/tagout as requiredFollow all standard work, process instructions, and quality proceduresAdditional duties as assignedEducationHigh School Diploma or GED preferredWork ExperiencePrior experience as a manufacturing machine operator is desirableRequired & Preferred Skills and CompetenciesRequires a high degree of attention to detail, as even small errors can result in significant problems during the manufacturing process.Work EnvironmentThe work environment and physical demands described here represent those that must be met by an employee to successfully perform the essential functions of this job with or without reasonable accommodation.The work setting is in a typical manufacturing environment that requires the use of personal protective equipment including safety-toe shoes with metatarsal guards, safety glasses, and hearing protection. Manufacturing areas may be affected by outside temperatures and machining.Physical DemandsThe physical demands represent those required to successfully perform the essential functions of this job with or without reasonable accommodation.Must be able to: sit, kneel, crouch, stoop, stand, walk, climb ramps and/or stairs; read and write, work with a computer and keyboard; hear, understand, and distinguish speech and/or other sounds (e.g., machinery, sirens, and alarms); speak to express or exchange ideas, impart oral information to include instructions; vision abilities include close vision, distance vision, peripheral and depth perception.Must be able to lift up to 35 pounds.