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Mission:
To operate a variety of conventional machining tools and equipment, including Electrical Discharge Machines (E.D.M.) and Computerized Numeric Controlled Machines (CNC); to machine castings to customer dimensional and configuration specifications; to measure and dimensionally inspect castings using a variety of measuring devices.
Principal Accountabilities:
- Machining: Objective: To machine castings, including gate removal, without mutilation and within customer specification, according to print.
- Essential Job Functions:
- Review Technique Cards, process sheets, blueprints, and drawings.
- Measure and position castings using a variety of measuring devices and fixtures.
- Calibrate and adjust fixtures.
- Review tooling and castings after rework or changes.
- Remove gates; may complete rough and finish machining.
- Complete precision machining of castings to proper dimensions and configurations using drill presses, mills, lathes, and other machines.
- Visually and dimensionally inspect machined parts to assure quality and compliance.
- Participate in first article inspections.
- Perform preventive maintenance on machines.
- Meet or exceed quality, productivity, and efficiency standards.
- Complete logs and records, including quality deviation reports and Technique Card revisions.
- Safety: Objective: To demonstrate safe work practices.
- Essential Job Functions:
- Follow plant and department safety rules.
- Operate all machines and equipment safely.
- Use safety and lifting equipment when applicable.
- Identify and report safety issues.
- Perform safety-related tasks (5-S program).
- Meet all production and quality standards.
- Other Accountabilities:
- Assist with job quotes and evaluations for Jig Fixture personnel.
- Train less experienced personnel and share machinery knowledge.
- Handle hazardous waste as required.
- Essential Equipment and Tools:
- Lathes
- CNC Mills
- Drill presses
- Pedestal grinders
- Pallet jacks
- Hoists
- Measuring tools (calipers, micrometers, gauges)
- Basic hand tools
- Forklift
- EDM equipment
- Training:
- On-the-job training provided.
- Complete PCC’s Forklift Safety Certification.
- Potentially complete Hazardous Waste Management Training.
- Qualifications:
- Completion of machine technology or apprenticeship, or equivalent experience.
- Ability to interpret specifications and drawings.
- Thorough knowledge of CNC machines and tooling.
- Ability to work independently and meet deadlines.
- Proficiency with dimensional measurement tools.
- Problem-solving skills during machining process.
- Effective communication skills.
- Basic math skills.
- Physical capability to perform job functions.
- Knowledge of tooling and setup procedures preferred.