Production Engineer: Lean Process & Line Optimization

LayerZero Power Systems; Streetsboro (OH); On-site; USD 70,000 - 110,000; Full time

Job summary

LayerZero Power Systems is seeking a Production Engineer to lead design, development, and continuous improvement of manufacturing processes. You will partner with Operations, Quality, Supply Chain, and Engineering to optimize material flow and ensure production readiness across multiple lines.

The role emphasizes process mapping, line balancing, ERP integration (D365 BC), and strong shop-floor leadership. 2–7+ years in manufacturing is preferred, with a focus on lean and safety.

Qualifications

• Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related field.
• 2-7+ years of experience in manufacturing, industrial engineering, or related field.
• Experience with ERP systems, preferably Microsoft Dynamics 365 Business Central or similar.

Responsibilities

• Develop, document, and maintain standard work, work instructions, and process flows.
• Design and optimize assembly processes, line layouts, and workstation configurations.
• Define requirements for tooling, fixtures, and equipment; support NPI and process validation.
• Apply Lean and TPS principles to eliminate waste and improve flow; lead RCA and corrective actions.
• Improve cycle time, throughput, and overall equipment effectiveness (OEE); drive A3 problem-solving.
• Design material replenishment strategies (kanban, kitting) and optimize material flow.
• Ensure ERP alignment between physical processes and ERP transactions (D365 BC).
• Provide daily production support; participate in Tier meetings and Gemba walks; CAPA.
• Define and support functional and burn-in testing; ensure safety and performance standards.
• Develop facility and production layouts; perform capacity analysis and ROI/cost justifications.
• Maintain ISO 9001 compliance, document control, and support audits; manage safety/ergonomics.

Skills

Process mapping and workflow

Time studies and line balancing

Root cause analysis

Layout design

Data analysis

Education

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Related field

Tools

Microsoft Dynamics 365 Business Central

Visio

AutoCAD

Job description

LayerZero Power Systems is seeking a Production Engineer to lead design, development, and continuous improvement of manufacturing processes. You will partner with Operations, Quality, Supply Chain, and Engineering to optimize material flow and ensure production readiness across multiple lines.

The role emphasizes process mapping, line balancing, ERP integration (D365 BC), and strong shop-floor leadership. 2–7+ years in manufacturing is preferred, with a focus on lean and safety.