Production Engineer

LayerZero Power Systems; Streetsboro (OH); On-site; USD 70,000 - 110,000; Full time

Job summary

LayerZero Power Systems is seeking a Production Engineer to lead design, development, and continuous improvement of manufacturing processes. You will partner with Operations, Quality, Supply Chain, and Engineering to optimize material flow and ensure production readiness across multiple lines.

The role emphasizes process mapping, line balancing, ERP integration (D365 BC), and strong shop-floor leadership. 2–7+ years in manufacturing is preferred, with a focus on lean and safety.

Qualifications

• Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related field.
• 2-7+ years of experience in manufacturing, industrial engineering, or related field.
• Experience with ERP systems, preferably Microsoft Dynamics 365 Business Central or similar.

Responsibilities

• Develop, document, and maintain standard work, work instructions, and process flows.
• Design and optimize assembly processes, line layouts, and workstation configurations.
• Define requirements for tooling, fixtures, and equipment; support NPI and process validation.
• Apply Lean and TPS principles to eliminate waste and improve flow; lead RCA and corrective actions.
• Improve cycle time, throughput, and overall equipment effectiveness (OEE); drive A3 problem-solving.
• Design material replenishment strategies (kanban, kitting) and optimize material flow.
• Ensure ERP alignment between physical processes and ERP transactions (D365 BC).
• Provide daily production support; participate in Tier meetings and Gemba walks; CAPA.
• Define and support functional and burn-in testing; ensure safety and performance standards.
• Develop facility and production layouts; perform capacity analysis and ROI/cost justifications.
• Maintain ISO 9001 compliance, document control, and support audits; manage safety/ergonomics.

Skills

Process mapping and workflow

Time studies and line balancing

Root cause analysis

Layout design

Data analysis

Education

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Related field

Tools

Microsoft Dynamics 365 Business Central

Visio

AutoCAD

Job description

Description

Job Title: Production Engineer

Department: Manufacturing Engineering

Reports To: Manufacturing Engineering Director

FLSA Status: Exempt

Location: [Insert Location]

Position Summary

The Manufacturing Engineer is responsible for the design, development, and continuous improvement of manufacturing processes to ensure safe, efficient, and high-quality production. This role partners cross-functionally with Operations, Quality, Supply Chain, and Engineering to implement scalable systems, optimize material flow, and support production readiness.

Key Responsibilities

Process Development & Standardization

• Develop, document, and maintain standard work, work instructions, and process flows
• Design and optimize assembly processes, line layouts, and workstation configurations
• Define requirements for tooling, fixtures, and equipment
• Support new product introduction (NPI) and process validation activities

Continuous Improvement

• Apply Lean Manufacturing and Toyota Production System principles to eliminate waste and improve flow
• Lead root cause analysis (RCA) and implement corrective actions
• Improve cycle time, throughput, and overall equipment effectiveness (OEE)
• Drive A3 problem-solving initiatives

Material Flow & ERP Integration

• Design and implement material replenishment strategies (kitting, kanban, line-side stock)
• Optimize warehouse-to-line material flow and replenishment triggers
• Ensure alignment between physical processes and ERP transactions within Microsoft Dynamics 365 Business Central

Production Support

• Provide daily support to production operations to resolve process inefficiencies, downtime, and quality issues
• Participate in Tier meetings and Gemba walks
• Support implementation of corrective and preventive actions (CAPA)

Testing & Validation

• Define and support functional and burn-in testing processes
• Ensure processes and equipment meet performance, reliability, and safety standards

Layout & Capacity Planning

• Develop and maintain facility and production layouts (e.g., Visio or CAD-based)
• Perform capacity analysis, line balancing, and bottleneck identification
• Support capital projects, including cost justification (ROI, IRR, Payback)

Quality & Compliance

• Ensure compliance with ISO 9001 and internal quality standards
• Develop and maintain controlled documentation
• Support internal and external audits

Safety & Ergonomics

• Conduct risk assessments and Management of Change (MOC) activities
• Apply OSHA hierarchy of controls to mitigate risk
• Improve workplace ergonomics and reduce manual handling hazards

Qualifications

Education

• Bachelor's degree in:
• Manufacturing Engineering
• Industrial Engineering
• Mechanical Engineering
• Or related field

Experience

• 2-7+ years of experience in manufacturing, industrial engineering, or related field
• Experience in assembly, production environments, and process improvement initiatives
• Experience with ERP systems (preferably Microsoft Dynamics 365 Business Central or similar)

Technical Skills

• Process mapping and workflow development
• Time studies and line balancing
• Root cause analysis (5 Why, Fishbone)
• Layout design (Visio, AutoCAD, or similar)
• Data analysis (Excel; Power BI preferred)

Soft Skills

• Strong communication and cross-functional collaboration skills
• Problem-solving and analytical thinking
• Ability to manage multiple priorities in a fast-paced environment
• Hands-on, team-oriented mindset with strong shop-floor presence

Preferred Qualifications

• Lean Manufacturing or Six Sigma certification
• Experience in ISO-regulated environments
• Experience with automation, controls, or testing systems

Key Performance Indicators (KPIs)

• Throughput and cycle time improvement
• Bottleneck utilization
• First-pass yield (FPY)
• Ergonomic risk reduction
• CAPEX ROI achievement
• On-time completion of projects

Work Environment

• Combination of shop floor and office environment
• Frequent interaction with production personnel and cross-functional teams
• Requires standing, walking, and occasional lifting in a manufacturing setting