Process Technician - Complex (Bi-Injection) 2nd Shift

ARaymond; Rochester Hills (MI); On-site; USD 60,000 - 80,000; Full time

Benefits offered by this job

401(k) matching

Paid holidays

PTO

Job summary

ARaymond is seeking a skilled Process Technician II – Bi-Injection for the 2nd shift to lead complex injection molding setups and support continuous improvement in a fast-paced manufacturing setting.

You will collaborate with Process Engineers on development, handle troubleshooting, and ensure first-time quality while meeting production and safety standards.

Qualifications

• High school diploma or equivalent; some college preferred.
• Minimum 3 years as an injection mold setter and Process Technician.
• Experience with bi-injection / 2-shot molding.
• Hands-on with hygroscopic and non-hygroscopic resins.
• Experience with RJG eDART; Master Molder I/II a plus.
• ERP and MES systems familiarity.

Responsibilities

• Set up complex multi-shot/multi-cavity molds per process book.
• Troubleshoot molding defects and diagnose advanced issues.
• Install and calibrate robots and auxiliary equipment.
• Coordinate with process engineers on improvements.
• Document process data in SAP, MES, and RayPro.

Skills

Injection molding

Process technician

Multi-shot molding

Troubleshooting

English communication

Education

High school diploma

Some college coursework

Tools

RJG eDART System

ERP systems

MES systems

Job description

At ARaymond, we create cutting-edge fastening and assembly systems for the machines and products that keep the world moving.
Founded in Grenoble in 1865, and still headquartered in the city to this day, we’re a family-run business with a proud history of innovation – including the invention of the press stud.
Human values have driven our success for over 160 years, embodied by our servant-leadership model of management that empowers employees and puts their wellbeing first.
Today we employ more than 8,500 people in 25 countries worldwide. And we’re committed to leading in sustainability for the global fastening and assembly market.

Connect the parts that keep the world moving

Working in a clean, green and high-tech production environment, you’ll help build cutting-edge fastening and assembly systems for the everyday innovations we all rely on.

Process Technician II – Complex (Bi-Injection) 2nd Shift

About The Role

We are seeking a highly skilled Process Technician II – (Bi-Injection) for 2nd Shift. This role is responsible for setting up complex injection molding processes, including multi-shot and multi-cavaity injection molding setups, troubleshooting, processing support, material flow, assembly support, and finished-part packaging. This role ensures first-time quality, reduces scarp and downtime, and contributes to continuous improvement initiatives.
This is an excellent opportunity for an experienced injection molding professional looking to lead, troubleshoot, and drive continuous improvement in a fast-paced manufacturing environment.

Key Responsibilities

• Comply with all internal safety procedures and OSHA regulations and participate in required safety training and support a safe work environment.
• Perform complete and accurate setups of multi-shot/multi-cavity molds, including loading approved process programs and ensuring proper hydraulic, electrical, pneumatic, and water connections per process book documentation.
• Manage shot size balance between materials, transfer timing between first and second shot, mold rotation, indexing, or transfer mechanisms.
• Troubleshoot common molding defects (short shots, flash, sinks, warp) and diagnose more advanced defects (delamination, poor adhesion, flow imbalance) by following systematic troubleshooting procedures including stopping the process when nonconforming material is detected.
• Install, configure, calibrate, and remove all robots and auxiliary equipment (thermolators, hot runner controllers, etc.).
• Work with Process Engineers to improve process development and other continuous improvement activities aimed at cycle-time reduction and process stability.
• Perform dry ice blasting, mold cleaning, and apply appropriate mold release agents.
• Provide coaching and technical direction to molding technicians and support staff.
• Coordinate with schedulers, material handlers, and other departments to meet production and shipping requirements.
• Maintain organization and readiness of die-setting stations (supports SMED initiatives).
• Complete SAP work orders and accurately document process information, quality checks, and setup records in RayPro, MES, SAP, and paper logs.
• Maintain accurate tool and equipment records, including housekeeping conditions of machines and peripherals.
• Work overtime as needed and perform other related duties and projects as assigned.

Education and Experience

• High school diploma or equivalent required; some college or advance coursework preferred.
• A minimum of three (3) years of experience as an injection mold setter and Process Technician, preferably with bi-injection / 2-shot molding.
• Hands-on experience with molding hygroscopic and non-hygroscopic resins.
• Experience with RJG eDART System. Master Molder® I & II certification a plus.
• Experience with ERP and MES Systems.

Skills

• Advanced knowledge of plastic materials and process parameters for multi-shot injection molding.
• Deep understanding of material compatibility and adhesion, sequential injection timing, and complex tooling (rotary platens, stack molds, indexing molds)
• Strong organizational, analytical, troubleshooting, and critical thinking skills.
• Effective verbal and written communication (in English)
• Knowledge of 5S and SMED philosophy.
• Intermediate Microsoft Office skills (Outlook, Excel, Word, PowerPoint).
• Ability to prioritize and manage multiple tasks with a high degree of accuracy.
• Ability to work weekends and overtime when necessary.
• Professional demeanor and ethical conduct, including handling confidential information appropriately.

Physical Demands

• Must be able to lift up to 55 pounds.
• Standing, bending, lifting, twisting, and walking on a cement floor daily.
• Ability to visually inspect parts with accuracy
Requires alertness, precision, and methodical attributes.

We are an equal opportunity employer and offer a competitive salary and benefits package.

Our benefit plan includes:

• 401(k) Retirement Savings Plan w/ Employer Match
• 11 Paid Holidays
• Paid Time Off (PTO)
• Education Reimbursement
• Medical and Prescription Drug Coverage
• Health Savings and Flexible Spending Accounts
• Wellness Program
• Dental and Vision Coverage
• Consumerism Card w/ Telemedicine Coverage
• Employer paid Short Term Disability, Long Term Disability, Life, and AD&D coverages
• Voluntary Benefits - Accident, Critical Illness, and Hospitalization