Process Technician

Adient plc; San Antonio (TX); On-site; USD 52,000 - 72,000; Full time

Job summary

Adient Avanzar San Antonio Facility is seeking an Injection Molding Process Technician to optimize molding processes, troubleshoot production challenges, and support new product launches in a fast-paced automotive environment.

The role emphasizes process optimization, parameter adjustments, machine and robot programming improvements, while upholding safety and quality standards; 3rd shift hours provide exposure to night operations.

Qualifications

• Minimum 2 years of injection molding processing experience.
• Strong analytical, troubleshooting and problem-solving skills.
• Ability to interpret process data and make decisions in a manufacturing environment.
• Detail-oriented with commitment to quality.
• Ability to work independently and within cross-functional teams.

Responsibilities

• Start, monitor, and optimize injection molding processes to ensure quality and efficiency.
• Adjust machine parameters within tolerances and suggest process improvements.
• Identify opportunities for continuous improvement and waste reduction.
• Troubleshoot process issues to minimize downtime and maintain schedules.
• Support setup, startup, and validation of new molds, tools, and production trials.
• Optimize robot programming and automation to reduce cycle times.
• Ensure compliance with safety and quality standards.

Skills

Analytical skills

Troubleshooting

Process data interpretation

Attention to detail

Team collaboration

Independent work

Education

Associate degree in Engineering Technology / Manufacturing Technology / Plastics Technology

High school diploma or GED

Tools

Husky machines

Haitian machines

Sepro robotics

Robot programming

Job description

JOB DESCRIPTION

About the Role

We are seeking a skilled and motivated Injection Molding Process Technician to join our manufacturing team. In this role, you will be responsible for optimizing injection molding processes, troubleshooting production challenges, supporting new product launches, and driving continuous improvement initiatives. This is an excellent opportunity for a hands-on professional who enjoys working in a fast-paced environment and making a direct impact on operational performance, quality, and efficiency.

Key Responsibilities

Process Optimization & Production Support

• Start, monitor, and optimize injection molding processes to ensure consistent product quality and maximum efficiency.
• Adjust machine parameters within established process tolerances and recommend process improvements to enhance productivity and reduce waste.
• Continuously monitor molding operations and proactively identify opportunities for improvement.
• Troubleshoot and resolve process-related issues, minimizing downtime and maintaining production schedules.
• Investigate and address product non-conformances while ensuring compliance with quality standards.
• Support the Molding Process Engineer in the setup, startup, and validation of new molds, tools, materials, and production trials.
• Optimize robot programming and automation systems to reduce cycle times and improve operational performance.
• Ensure compliance with established gripper confirmation and automation standards.

Environmental, Health & Safety Champion

• a strong safety culture by supporting environmental, health and safety initiatives throughout the facility.
• Help ensure compliance with OSHA, EPA/TCEQ, and company safety standards.
• Monitor work areas for potential safety risks and support corrective and preventive actions.
• Participate in accident investigations, near-miss reviews, and continuous improvement efforts related to workplace safety.
• Maintain accurate and timely incident reporting.
• Exercise stop-work authority when unsafe conditions, equipment, or practices are identified.
• Promote safe work behaviors and environmental stewardship across the organization.

Customer & Quality Compliance

• Understand and comply with all applicable Customer Specific Requirements (SQAM).
• Maintain high standards of product quality and customer satisfaction through adherence to established procedures and specifications.

Qualifications

• Strong analytical, troubleshooting, and problem-solving skills.
• Ability to interpret process data and make informed decisions in a manufacturing environment.
• Excellent attention to detail and commitment to quality.
• Ability to work independently and collaboratively within cross-functional teams.

Education & Experience

• Able to work 3rd shift: 10:30pm to 6:30am.
• High school diploma or GED required.
• Associate degree in Engineering Technology, Manufacturing Technology, Plastics Technology, or a related field is preferred.
• Minimum of 2 years of injection molding processing experience required.
• Hands-on experience with plastic processing, mold/tool setup, automation systems, and process controls.
• Experience with large-tonnage injection molding machines (1,500 tons or larger) is highly preferred.
• Experience with Husky and Haitian molding machines is a strong advantage.
• Automotive manufacturing or automotive injection molding experience is preferred.
• Experience programming and troubleshooting Sepro and Husky robots is highly desirable.

PRIMARY LOCATION

Avanzar San Antonio Facility Adient (NYSE: ADNT) is a global leader in automotive seating. With more than 65,000 employees in 29 countries, Adient operates ~200 manufacturing/assembly plants worldwide. We produce and deliver automotive seating for all major OEMs. From complete seating systems to individual components, our expertise spans every step of the automotive seat-making process. We take our products from research and design to engineering and manufacturing - and into millions of vehicles every year. For more information, please visit www.adient.com.