Process Technician

Adient US LLC; San Antonio (TX); On-site; USD 45,000 - 60,000; Full time

Job summary

Adient US LLC in San Antonio, TX seeks an Injection Molding Process Technician to optimize molding processes, troubleshoot production issues, and support new product launches. You will drive continuous improvements to quality, efficiency, and safety while working on a 3rd shift (10:30pm–6:30am) in a fast-paced manufacturing environment.

The role requires hands-on experience with large-tonnage machines and robotics, strong attention to detail, and the ability to collaborate with cross-functional

Qualifications

• Strong analytical and problem‑solving skills.
• Ability to interpret process data and make informed decisions in manufacturing.
• Excellent attention to detail and commitment to quality.
• Ability to work independently and with cross‑functional teams.

Responsibilities

• Start, monitor, and optimize injection molding processes for quality and efficiency.
• Adjust machine parameters within tolerances and suggest improvements to reduce waste.
• Proactively identify opportunities for process improvement and cost reduction.
• Troubleshoot and resolve process‑related issues to minimize downtime.
• Investigate non‑conformances and support corrective actions.
• Assist in setup, startup, and validation of molds, tools, and production trials.
• Optimize robot programming and automation to improve cycle times.
• Ensure compliance with gripper and automation standards.
• Support safety programs and environmental, health & safety initiatives.

Skills

Analytical skills

Troubleshooting

Data interpretation

Attention to detail

Education

High school diploma or GED

Associate degree in Engineering Technology/Manufacturing Technology/Plastics Technology

Tools

Sepro robots

Husky molding machines

Haitian molding machines

Job description

JOB DESCRIPTION

About the Role

We are seeking a skilled and motivated Injection Molding Process Technician to join our manufacturing team. In this role, you will be responsible for optimizing injection molding processes, troubleshooting production challenges, supporting new product launches, and driving continuous improvement initiatives. This is an excellent opportunity for a hands‑on professional who enjoys working in a fast‑paced environment and making a direct impact on operational performance, quality, and efficiency.

Key Responsibilities

Process Optimization & Production Support

• Start, monitor, and optimize injection molding processes to ensure consistent product quality and maximum efficiency.
• Adjust machine parameters within established process tolerances and recommend process improvements to enhance productivity and reduce waste.
• Continuously monitor molding operations and proactively identify opportunities for improvement.
• Troubleshoot and resolve process‑related issues, minimizing downtime and maintaining production schedules.
• Investigate and address product non‑conformances while ensuring compliance with quality standards.
• Support the Molding Process Engineer in the setup, startup, and validation of new molds, tools, materials, and production trials.
• Optimize robot programming and automation systems to reduce cycle times and improve operational performance.
• Ensure compliance with established gripper confirmation and automation standards.

Environmental, Health & Safety

• Champion a strong safety culture by supporting environmental, health, and safety initiatives throughout the facility.
• Help ensure compliance with OSHA, EPA/TCEQ, and company safety standards.
• Monitor work areas for potential safety risks and support corrective and preventive actions.
• Participate in accident investigations, near‑miss reviews, and continuous improvement efforts related to workplace safety.
• Maintain accurate and timely incident reporting.
• Exercise stop‑work authority when unsafe conditions, equipment, or practices are identified.
• Promote safe work behaviors and environmental stewardship across the organization.

Customer & Quality Compliance

• Understand and comply with all applicable Customer Specific Requirements (SQAM).
• Maintain high standards of product quality and customer satisfaction through adherence to established procedures and specifications.

Qualifications

To be successful in this role, candidates should possess:

• Strong analytical, troubleshooting, and problem‑solving skills.
• Ability to interpret process data and make informed decisions in a manufacturing environment.
• Excellent attention to detail and commitment to quality.
• Ability to work independently and collaboratively within cross‑functional teams.

Education & Experience

• Able to work 3rd shift: 10:30pm to 6:30am
• High school diploma or GED required.
• Associate degree in Engineering Technology, Manufacturing Technology, Plastics Technology, or a related field is preferred
• Minimum of 2 years of injection molding processing experience required.
• Hands‑on experience with plastic processing, mold/tool setup, automation systems, and process controls.
• Experience with large‑tonnage injection molding machines (1,500 tons or larger) is highly preferred.
• Experience with Husky and Haitian molding machines is a strong advantage.
• Automotive manufacturing or automotive injection molding experience is preferred.
• Experience programming and troubleshooting Sepro and Husky robots is highly desirable.

PRIMARY LOCATION

Avanzar San Antonio Facility