Process Technician

Danfoss GmbH; Ames (IA); On-site; USD 42,000 - 66,000; Full time

Job summary

Danfoss is seeking a Process Technician (Assembly Team) in Ames, Iowa to support the manufacturing cell from set-up to testing. You will monitor and troubleshoot equipment, provide line support, and help implement process changes to improve safety and quality.

The role requires an AA degree or technical diploma with some related experience on Danfoss products, plus strong mechanical aptitude and knowledge of TPM/SMED. Collaboration across engineering and maintenance teams is essential.

Qualifications

• Minimum of an AA degree or equivalent from Technical School; and 6 months related experience on Danfoss products.
• Desire for a 4-year degree in Industrial Technology, Industrial Engineering, Mfg. Engineering or ME/AgE.
• Strong mechanical aptitude and understanding of manufacturing processes, process aids, and poke yokes.
• Familiarity with TPM and SMED techniques.
• Customer service mindset and ability to stay calm under pressure.
• Ability to read electrical and hydraulic schematics and understand complex hydraulic systems.
• Ability to utilize diagnostic equipment (e.g., measurement devices).
• Excellent safety record and approach to behavioral-based safety using PPE.

Responsibilities

• Monitor and troubleshoot electrical and mechanical equipment used in assembly lines.
• Provide line support for the assembly cell and assist with safety and process quality issues.
• Troubleshoot daily issues and drive containment by equipping teams with tools and SOPs.
• Assist in implementing process changes and solve problems on the shop floor.
• Gather data and observe processes to support new process introductions and improvements.
• Help design and implement manufacturing controls and Poka-Yokes on lines.
• Lead or assist on tactical implementation projects.
• Collaborate with Process Engineers, Maintenance, Controls, and Calibration teams.

Education

AA degree or equivalent from Technical School

Tools

PLC

CAD modeling

Test stands

Microsoft Office

Job description

Employment Type: Full Time

Job Location: Ames, IA, US

Process Technician

The Impact You'll Make

We have an immediate opportunity for a Process Technician (Assembly Team) to join us at our Ames, Iowa location in the US. The Process Technician will be responsible for the assembly process in assembly cells from set-up to testing.

What You’ll Be Doing

• Monitors & trouble shoots electrical & mechanical equipment used in the assembly process to build hydrostatic pumps, motors, and components
• Provide line support for the assembly cell and is the next level of escalation after the cell expert for manufacturing issues related to safety and process quality
• Troubleshooting daily issues and eliminating issues from recurring by giving others the tools resolve the issues themselves, using visual aids, SOP's, training, etc.
• Assist in the daily activities of implementing process changes and problem solving on the shop floor
• Assists in the prove-out of new processes and process changes by gathering data, time studies, making observations about the process, and communicating ideas to improve results
• Help design and implement manufacturing controls, such as Poka-Yokes on assembly lines
• Leads or assists on tactical implementation projects
• Works closely with the Process Engineers, Maintenance, Controls, Calibration, as well as other support functions

What We're Looking For

• Minimum of an AA degree or equivalent from Technical School; and 6 months related experience on Danfoss products. Desire for 4-year degree in Industrial Technology, Industrial Engineering, Mfg. Engineering or ME/AgE
• Strong mechanical aptitude and understanding of manufacturing processes, process aids, and poke yokes
• Working knowledge of quality/problem solving tools (PPAP, Capability studies, PFMEA, Gauge R&R, 4-Step, 8D, Fishbone)
• Computer skills, (Microsoft Office, PLC, test stand, CAD modeling)
• Familiarity with TPM and SMED techniques
• Customer Service mindset and the ability to stay calm under pressure are necessary traits.
• Ability to read electric and hydraulic schematics, ability to understand complex hydraulic systems
• Ability to utilize diagnostic equipment (e.g., measurement devices for current, pressure, flow, temperature, torque, etc.)
• Excellent safety record and approach to behavioral based safety using proper PPE are requirements.
• Able to interact with all levels of organization (Shop floor to Management)

What You’ll Get from Us

• We promote from within and support your learning with mentoring, training, and access to global opportunities.
• You’ll have flexibility, autonomy, and support to do your best work while maintaining a healthy work-life balance. Your well-being matters to us.
• We strive to create an inclusive work environment where people of all backgrounds are respected, and valued for who they are.
• You’ll receive benefits like 13th salary, annual bonus, paid vacation, pension plans, personal insurance, and more. These vary by country and contract, but they’re worth asking about—we think they’re pretty great.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or other protected category.

Danfoss engineers solutions that increase machine productivity, reduce emissions, lower energy consumption, and enable electrification.

Our solutions are used in areas such as refrigeration, air conditioning, heating, power conversion, motor control, industrial machinery, marine, and on- and off-highway equipment. We also provide solutions for data centers, renewable energy, energy storage, heat recovery, as well as contribute to district energy solutions for cities.

Our innovative engineering dates back to 1933. Danfoss is family-owned and employs over 39,000 people. We create long-term value for our customers in more than 100 countries with a global footprint of around 100 factories.