Process Technician

Danfoss; Ames (IA); On-site; USD 30,307 - 41,328; Full time

Benefits offered by this job

13th salary

Annual bonus

Pension plans

Job summary

Danfoss in Ames, Iowa is seeking a Process Technician (Assembly Team) to join our manufacturing group. The role covers the assembly process from setup to testing in our cell-based environment, working closely with process engineers and maintenance.

You will monitor electrical and mechanical equipment, support line operations, apply problem-solving tools, and help implement process improvements and poka-yokes. A technical background (AA or equivalent) and familiarity with TPM/SMED are preferred.

Qualifications

• Monitors and troubleshoots electrical and mechanical equipment in assembly.
• Provide line support for the assembly cell and escalation after the cell expert for issues related to safety and process quality.
• Troubleshooting daily issues and preventing recurrence using SOPs, training, etc.
• Assist in implementing process changes and problem solving on the shop floor.
• Assist in proving out new processes and changes by gathering data and observations.

Responsibilities

• Support in the design and implementation of manufacturing controls such as Poka-Yokes.
• Lead or assist on tactical implementation projects.
• Collaborate with Process Engineers, Maintenance, Controls, Calibration and other support functions.

Skills

Mechanical aptitude

Manufacturing processes

Quality tools

Microsoft Office

PLC

CAD modeling

TPM & SMED

Schematic reading

Diagnostic equipment

Safety awareness

Education

AA degree or technical school

Industrial Technology or Industrial Engineering preferred

Tools

PLC

CAD software

Test stand

Job description

The Impact You'll Make

We have an immediate opportunity for a Process Technician (Assembly Team) to join us at our Ames, Iowa location in the US. The Process Technician will be responsible for the assembly process in assembly cells from set-up to testing.

What You’ll Be Doing

• Monitors & trouble shoots electrical & mechanical equipment used in the assembly process to build hydrostatic pumps, motors, and components
• Provide line support for the assembly cell and is the next level of escalation after the cell expert for manufacturing issues related to safety and process quality
• Troubleshooting daily issues and eliminating issues from recurring by giving others the tools resolve the issues themselves, using visual aids, SOP's, training, etc.
• Assist in the daily activities of implementing process changes and problem solving on the shop floor
• Assists in the prove-out of new processes and process changes by gathering data, time studies, making observations about the process, and communicating ideas to improve results
• Help design and implement manufacturing controls, such as Poka-Yokes on assembly lines
• Leads or assists on tactical implementation projects
• Works closely with the Process Engineers, Maintenance, Controls, Calibration, as well as other support functions

What We're Looking For

• Minimum of an AA degree or equivalent from Technical School; and 6 months related experience on Danfoss products. Desire for 4-year degree in Industrial Technology, Industrial Engineering, Mfg. Engineering or ME/AgE
• Strong mechanical aptitude and understanding of manufacturing processes, process aids, and poke yokes
• Working knowledge of quality/problem solving tools (PPAP, Capability studies, PFMEA, Gauge R&R, 4-Step, 8D, Fishbone)
• Computer skills, (Microsoft Office, PLC, test stand, CAD modeling)
• Familiarity with TPM and SMED techniques
• Customer Service mindset and the ability to stay calm under pressure are necessary traits.
• Ability to read electric and hydraulic schematics, ability to understand complex hydraulic systems
• Ability to utilize diagnostic equipment (e.g., measurement devices for current, pressure, flow, temperature, torque, etc.)
• Excellent safety record and approach to behavioral based safety using proper PPE are requirements.
• Able to interact with all levels of organization (Shop floor to Management)

What You'll Get From Us

• We promote from within and support your learning with mentoring, training, and access to global opportunities.
• You’ll have flexibility, autonomy, and support to do your best work while maintaining a healthy work-life balance. Your well-being matters to us.
• We strive to create an inclusive work environment where people of all backgrounds are respected, and valued for who they are.
• You’ll receive benefits like 13th salary, annual bonus, paid vacation, pension plans, personal insurance, and more. These vary by country and contract, but they’re worth asking about—we think they’re pretty great.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or other protected category.