Process Safety Manager - Americas

Avantor; Elm (PA); Remote; USD 120,000 - 180,000; Full time

Benefits offered by this job

Fully remote work

Competitive compensation

Career growth opportunities

Job summary

Avantor is seeking a remote Process Safety Manager to lead the development and execution of our Process Safety Management and Risk Management programs across North American facilities. You will partner with operations, engineering and leadership to ensure regulatory compliance and continuous improvement of process safety practices.

The role requires 5–8 years in EHS/Process Safety with CSP or CCPSC certification preferred, and strong expertise in PHA/HAZOP, MOC, and risk assessment

Qualifications

• Bachelor's degree in Chemical Engineering or related field required.
• CSP or CCPSC certification preferred.
• Minimum 5–8 years in EHS/Process Safety in chemical manufacturing or related industries.

Responsibilities

• Lead the development and continuous improvement of Process Safety Management and Risk Management programs.
• Ensure compliance with OSHA PSM, EPA RMP, NFPA, and related standards.
• Plan and facilitate Process Hazard Analyses (PHA/HAZOP) and risk assessments.
• Lead Management of Change (MOC) processes and incident investigations.
• Collaborate across operations, engineering and leadership teams for risk reduction.

Skills

OSHA PSM knowledge

EPA RMP knowledge

PHA/HAZOP facilitation

MOC leadership

Risk assessment methods

Remote work capability

Education

Bachelor's in Chemical Engineering or related

CSP or CCPSC certification

Tools

Microsoft Office

EHS management systems

Job description

At Avantor, people are the most important part of our success because they drive our global performance. That’s why our Operations, Lab Services, Sales, and many other Avantor teams rely on our talent acquisition initiatives to attract, engage and hire the right talent. Avantor’s EHS&S vertical is a crucial part of this mix, enabling all our internal teams worldwide to grow beyond their limits.

The Process Safety Manager position is a critical leadership role responsible for the prevention of catastrophic process safety events, management of chemical hazards, regulatory compliance, and implementation of corporate process safety governance across facilities handling hazardous materials. This position supports operational continuity, risk reduction, regulatory compliance, capital projects, emergency preparedness, and protection of employees, communities, assets, and the Avantor brand.

The roles directly support compliance with numerous regulatory frameworks and industry standards, including OSHA Process Safety Management (29 CFR 1910.119), EPA Risk Management Program (40 CFR Part 68), hazardous materials regulations, transportation requirements, fire and building code requirements, occupational safety legislation, and recognized industry best practices established by the Center for Chemical Process Safety (CCPS), American Institute of Chemical Engineers (AIChE), NFPA, and industry insurers. The positions also provide technical oversight for process hazards, Process Hazard Analyses (PHAs), Management of Change (MOC), incident investigations, contractor management, functional safety, and major accident prevention programs.

This position is fully REMOTE.

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Environmental Engineering, Occupational Health & Safety, Industrial Engineering, or a closely related technical discipline required

• Certified Safety Professional (CSP)
• Certified Process Safety Professional (CCPSC)
• Incident Investigation or Root Cause Analysis certification/training

Experience: Minimum of 5-8 years of progressive EHS and/or Process Safety experience within chemical manufacturing, life sciences, specialty chemicals, pharmaceuticals, industrial manufacturing, oil & gas, or related high-hazard industries

• Demonstrated experience managing OSHA PSM and EPA RMP-covered processes.
• Experience facilitating Process Hazard Analyses (PHA) and HAZOP studies.
• Experience leading Management of Change (MOC) programs and incident investigations.
• Proven ability to partner effectively with operations, engineering, maintenance, and leadership teams.
• Experience supporting multiple facilities and geographically dispersed operations preferred.
• Experience working in a corporate or regional process safety role preferred.

Expertise and Skills

• Expert knowledge of OSHA Process Safety Management (29 CFR 1910.119).
• Strong knowledge of EPA Risk Management Program (40 CFR Part 68).
• Understanding of CCPS risk-based process safety principles and methodologies.
• Knowledge of NFPA standards, hazardous materials management, fire protection systems, and process safety engineering principles.
• Proficiency in risk assessment tools including HAZOP, What-If Analysis, FMEA, LOPA, Bow-Tie Analysis, and Root Cause Analysis methodologies.
• Strong project management and organizational skills.
• Ability to manage multiple priorities across numerous facilities simultaneously.
• Proficiency with Microsoft Office Suite and process safety or EHS management systems.
• Ability to work independently in a remote environment while maintaining high levels of collaboration and engagement.

Process Safety Program Leadership

• Lead the development, implementation, deployment, and continuous improvement of the company's Process Safety Management and Risk Management programs.
• Establish corporate process safety standards, procedures, governance processes, and performance expectations.
• Ensure process safety programs align with regulatory requirements, industry best practices, and corporate objectives.
• Act as the primary technical resource for process safety-related matters throughout North America operations.

Regulatory Compliance and Risk Management

• Ensure compliance with OSHA PSM, EPA RMP, NFPA standards, hazardous materials regulations, and other applicable requirements.
• Interpret regulatory changes and translate requirements into actionable compliance programs.
• Conduct compliance assessments and identify opportunities for risk reduction and program enhancement.
• Support interactions with regulatory agencies, insurance representatives, and third-party auditors.

Process Hazard Analysis (PHA) and Risk Assessment

• Plan, facilitate, and document Process Hazard Analyses including HAZOP, What-If, Checklist, FMEA, Layer of Protection Analysis (LOPA), and other risk assessment methodologies.
• Lead multidisciplinary teams in identifying process hazards, evaluating safeguards, and recommending risk reduction measures.
• Support facility siting studies, chemical hazard evaluations, and major accident prevention initiatives.

Management of Change (MOC)

• Lead and maintain formal MOC processes for equipment, technology, procedures, chemicals, and organizational changes.
• Review proposed modifications to ensure safety, environmental, operational, and regulatory risks are appropriately evaluated and controlled.
• Verify implementation of required safeguards prior to startup.

Incident Investigation and Root Cause Analysis

• Lead or support investigations involving process safety incidents, near-misses, releases, fires, explosions, and significant operational events.
• Utilize recognized root cause analysis methodologies to identify underlying causes and systemic improvements.

Mechanical Integrity and Asset Reliability Support

• Collaborate with Engineering and