Process Engineer Manager

Interactive Resources - iR; Springfield (MA); On-site; USD 90,000 - 120,000; Full time

Job summary

A leading manufacturing company in Springfield, MA is seeking a Technical Manager with expertise in Extrusion Blow Molding. The ideal candidate will lead production processes, drive efficiency, and ensure product quality while mentoring a skilled team. This role requires strong technical knowledge and leadership abilities to optimize operations and implement continuous improvement strategies.

Qualifications

• 5+ years of experience in Extrusion Blow Molding operations.
• Deep technical knowledge of EBM machinery and materials.

Responsibilities

• Lead and oversee the EBM production process.
• Drive continuous improvement initiatives using lean and Six Sigma.
• Manage and mentor a team of technicians and engineers.

Skills

Leadership

Communication

Problem Solving

Education

Bachelor's degree in Engineering

Tools

Lean Manufacturing

Six Sigma

PLC Programming

Job description

Position : Technical Manager (Process Engineer Manager) – Extrusion Blow Molding (EBM) Expertise

Location : Springfield, MA

We are looking for a Technical Manager with a strong background in Extrusion Blow Molding (EBM) to lead, optimize, and troubleshoot our manufacturing operations. The ideal candidate will have in-depth technical experience with EBM machinery and processes, along with a proven ability to drive production efficiency, quality, and continuous improvement. This role requires someone with technical expertise in EBM, leadership skills, and a focus on achieving high-quality, cost-effective production.

Key Responsibilities :

Technical & Process Management :

• Lead and oversee the Extrusion Blow Molding (EBM) production process, ensuring optimal performance and top-tier product quality.
• Develop, refine, and implement process parameters to enhance machine performance, cycle times, and material utilization.
• Troubleshoot and resolve issues related to molds, machines, and processes to minimize downtime and production disruptions.
• Drive continuous improvement initiatives, utilizing methodologies such as lean manufacturing and Six Sigma to optimize processes and improve efficiency.
• Ensure the maintenance of tooling and molds to prolong mold life, improve product consistency, and reduce production delays.
• Assess and recommend new technologies and equipment to boost production efficiency and maintain competitiveness in the marketplace.

Leadership & Team Management :

• Manage and mentor a team of technicians, engineers, and production staff, fostering a collaborative and high-performance environment.
• Lead training programs on best practices for EBM operations, safety procedures, and troubleshooting techniques.
• Collaborate with cross-functional teams (including production, quality, and maintenance) to drive improvements and solve complex production challenges.
• Ensure compliance with safety protocols and regulatory standards such as OSHA.

Quality & Compliance :

• Work closely with the quality assurance team to ensure products meet quality specifications and customer expectations.
• Identify and implement corrective actions to address defects and quality concerns.
• Maintain compliance with industry standards including ISO, GMP, and other applicable quality and safety regulations.

Cost & Production Optimization :

• Monitor and optimize the usage of raw materials to reduce scrap and waste, contributing to overall cost reduction.
• Improve machine utilization, energy consumption, and production scheduling to meet cost and production targets.
• Contribute to budget planning for new equipment, repairs, and improvements to manufacturing processes.

Qualifications & Experience :

• 5+ years of experience in a technical or managerial role within Extrusion Blow Molding operations.
• Deep technical knowledge of EBM machinery (e.g., Bekum, Kautex, Uniloy) and materials like resins and polymers.
• Proven expertise in process optimization, troubleshooting, and technical problem-solving in EBM.
• Strong proficiency in lean manufacturing, Six Sigma, and other continuous improvement strategies.
• Excellent leadership, communication, and team management abilities.
• Ability to thrive in a fast-paced manufacturing environment, focusing on both efficiency and quality.

Preferred Skills :

• Bachelor's degree in Engineering, Plastics Technology, or a related field (preferred) OR extensive hands-on experience in Extrusion Blow Molding.
• Experience with automation and robotics in blow molding.
• Knowledge of injection stretch blow molding (ISBM) or injection blow molding (IBM).
• Familiarity with PLC programming and machine controls.

Compensation & Benefits :

• Competitive salary based on experience.