Process Engineer: Lean Manufacturing & CI Leader

HSM; Fort Smith (AR); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Health & Wellness

401(k) with company match

PTO: 104 hours

On-site Medical Clinics

Teladoc access

Tuition reimbursement

Discounts with partners

Job summary

HSM is seeking a Manufacturing Process Engineer to optimize production efficiency. You will analyze processes, apply Lean and Six Sigma methods, and lead continuous improvement initiatives across multiple teams. Design and document layouts, SOPs, and validation plans to support APQP/PPAP and change control.

You will collaborate with Production, Quality, Maintenance, Materials, and Engineering to reduce waste, improve quality, and drive cost savings while supporting a safe, compliant workplace.

Qualifications

• Bachelor's degree in Mechanical/Industrial Engineering preferred.
• 3-5 years in manufacturing or process engineering.
• Strong knowledge of Lean, Six Sigma and problem solving.
• Experience with APQP, PPAP, PFMEA, Control Plans and SPC preferred.
• Proficiency with CAD software (AutoCAD, SolidWorks).
• Experience with ERP, BOM management and engineering changes.

Responsibilities

• Analyze and optimize manufacturing processes to boost productivity and reduce waste.
• Apply Lean, Six Sigma, and time study methods to improve performance.
• Design and implement process improvements and manufacturing layouts.
• Develop and maintain process documentation (SOPs, work instructions, flow diagrams).
• Support APQP, PPAP, PFMEA, control plans, process validation, and readiness activities.
• Collaborate with Production, Quality, Maintenance, Materials, and Engineering teams.
• Lead new product launches feasibility reviews and engineering change implementation.
• Monitor KPIs like scrap, downtime, and rework; drive root-cause analysis and corrective actions.
• Lead Kaizen events and continuous improvement initiatives.
• Provide training and guidance, promoting safety and quality.

Skills

Lean Manufacturing

Six Sigma

Time study methodologies

APQP/PPAP/PFMEA

Control Plans

SPC

Process validation

AutoCAD

SolidWorks

ERP systems

BOM management

Engineering change processes

Analytical skills

Communication skills

Project management

Education

Bachelor's degree in Mechanical Engineering, Industrial Engineering, or related engineering

Tools

AutoCAD

SolidWorks

ERP systems

Job description

HSM is seeking a Manufacturing Process Engineer to optimize production efficiency. You will analyze processes, apply Lean and Six Sigma methods, and lead continuous improvement initiatives across multiple teams. Design and document layouts, SOPs, and validation plans to support APQP/PPAP and change control.

You will collaborate with Production, Quality, Maintenance, Materials, and Engineering to reduce waste, improve quality, and drive cost savings while supporting a safe, compliant workplace.