Process Engineer-1

Pace Industries, LLC; New Hampshire; On-site; USD 88,000 - 110,000; Full time

Job summary

Pace Industries, LLC in New Hampshire is seeking a Process Engineer – High Pressure Die Casting to develop and optimize HPDC processes for quality, productivity, and cost.

You will set shot profiles, injection speeds, pressures, temperatures, and cooling; troubleshoot defects; improve cycle times, scrap rates, OEE, and material utilization; support die design, trials and new product launches; and apply DOE, SPC, and lean/Six Sigma methods.

Qualifications

• Experience with high-pressure die casting processes.
• Knowledge of die design and tooling.
• Familiarity with aluminum/magnesium/zinc casting.
• Experience setting injection systems and shot profiles.
• Ability to analyze casting defects (porosity, flash, misruns, etc.).
• Understanding of DOE and statistical analysis.
• Familiarity with Lean Manufacturing / Six Sigma.

Responsibilities

• Develop, optimize, and maintain HPDC processes for quality, productivity, and cost.
• Establish and optimize shot profiles, injection speeds, pressures, temperatures, and cooling parameters.
• Troubleshoot casting defects including porosity, flash, cold shuts, misruns, soldering, shrinkage, and dimensional variation.
• Optimize cycle times, scrap rates, OEE, and material utilization.
• Support die design, die trials, and new product launches.
• Perform root-cause analysis and corrective actions using structured problem-solving methods.
• Develop and maintain process parameters, standards, and work instructions.
• Use SPC and process data to monitor and improve process stability.
• Work closely with Quality, Tooling, Maintenance, Production, and Controls Engineering.
• Support PPAP, capability studies, DOE, and continuous improvement activities.
• Ensure processes meet safety, quality, and customer requirements.

Skills

HPDC knowledge

Process optimization

Quality improvement

Troubleshooting

Cycle-time reduction

DOE

SPC

Lean/Six Sigma

Job description

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.

Process Engineer – High Pressure Die Casting

Primary Responsibilities

• Develop, optimize, and maintain HPDC processes for quality, productivity, and cost.
• Establish and optimize shot profiles, injection speeds, pressures, temperatures, and cooling parameters.
• Troubleshoot casting defects including porosity, flash, cold shuts, misruns, soldering, shrinkage, and dimensional variation.
• Optimize cycle times, scrap rates, OEE, and material utilization.
• Support die design, die trials, and new product launches.
• Perform root-cause analysis and corrective actions using structured problem-solving methods.
• Develop and maintain process parameters, standards, and work instructions.
• Use SPC and process data to monitor and improve process stability.
• Work closely with Quality, Tooling, Maintenance, Production, and Controls Engineering.
• Support PPAP, capability studies, DOE, and continuous improvement activities.
• Ensure processes meet safety, quality, and customer requirements.

Key Knowledge/Skills

• High-pressure die casting
• Die design and tooling
• Aluminum/magnesium/zinc casting
• Injection systems and shot profiles
• Casting defect analysis
• DOE and statistical analysis
• Root-cause/problem-solving methods
• Lean Manufacturing / Six Sigma
• SPC, Cp/Cpk, OEE
• Familiarity with die-casting machines, furnaces, robotics, and automation

In one sentence: A HPDC Process Engineer is responsible for developing and controlling the casting process so the machine consistently produces high-quality parts at the required cycle time and cost.

We are a leading manufacturer of high-quality die-cast components, committed to delivering innovative solutions that meet the evolving needs of customers across a wide range of industries.

By combining advanced manufacturing technologies, engineering expertise, and a dedication to quality, we produce reliable products that support businesses around the world.

Our success is built on the talent, passion, and commitment of our people.

We foster a culture of collaboration, continuous improvement, integrity, and innovation, empowering our employees to grow while delivering exceptional results for our customers.

If you're looking for a rewarding career in advanced manufacturing, where your contributions make a real impact, we invite you to explore opportunities with us and become part of a team shaping the future of die casting.