Process Control Technician (10pm-6am)

Pace Industries, LLC; Town of Grafton (WI); On-site; USD 65,000 - 90,000; Full time

Job summary

Orion Casting is seeking a Process Control Technician to develop, monitor, and optimize high-pressure aluminum die casting processes to ensure safety, quality, and productivity. This role collaborates with production, tooling, maintenance, quality, and engineering to establish process standards and support continuous improvement.

The ideal candidate has 2+ years in manufacturing, strong knowledge of aluminum alloys, die casting, and automation systems, and proven ability to analyze data,

Qualifications

• 2+ years in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting.
• Strong understanding of aluminum alloys, vacuum die casting (preferred), and thermal management.
• Experience with die lubrication systems, hydraulic systems, and robot automation.
• Ability to interpret production and quality data and communicate findings clearly.
• Willingness to train operators and participate in continuous improvement initiatives.

Responsibilities

• Develop and maintain standardized die casting process parameters.
• Set up and optimize die casting machines for new and existing production.
• Monitor critical process variables and optimize injection speeds, cycle times, and lubrication.
• Analyze casting defects and perform root cause analysis using process data.
• Validate process changes through production trials and ensure customer specs are met.

Skills

Analytical skills

Troubleshooting

Communication

Teamwork

Data interpretation

Prioritization

Tools

Die casting equipment

Automation systems

Hydraulic systems

Robot automation

Job description

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.

Summary

The Process Control Technician is responsible for developing, monitoring, and optimizing high-pressure aluminum die casting processes to ensure safe operation, consistent quality, and maximum productivity. This position works closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot manufacturing issues, and support continuous improvement initiatives.

Principal Duties and Responsibilities (but not limited to…)

• Develop and maintain standardized die casting process parameters.
• Set up and optimize die casting machines for new and existing production.
• Monitor critical process variables including: Melt temperature Die temperature Shot profiles Injection speeds Intensification pressure Fill time Cycle time Lubrication parameters
• Analyze casting defects including: Porosity Cold shuts Blisters Flash Soldering Misruns Shrinkage
• Perform root cause analysis using process data.
• Establish and maintain documented process sheets and machine setup instructions.
• Work with quality personnel to improve first-pass yield and reduce scrap.
• Assist in die tryouts and new product launches.
• Recommend tooling, process, or equipment improvements.
• Validate process changes through production trials.
• Ensure compliance with customer specifications and quality standards.
• Train operators and setup technicians on approved process standards.
• Participate in continuous improvement and lean manufacturing initiatives.

Please note that the duties and requirements described herein are intended to represent general contents of this job. This is not to be construed as an exhaustive statement of duties and responsibilities.

Qualifications

2+ years of experience in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.

Strong understanding of:

• Aluminum alloys
• Vacuum die casting (preferred)
• Thermal management
• Die lubrication systems
• Hydraulic systems
• Robot automation
• Working knowledge of computer applications used for communication, documentation, and reporting

• Understanding of molding principles applied to die casting is a plus.
• Experience with real-time process monitoring systems.
• Familiarity with X-ray analysis of castings.
• Knowledge of IATF 16949 quality requirements.

Skills:

• Strong analytical and troubleshooting skills.
• Ability to interpret production and quality data.
• Excellent communication and teamwork.
• Strong organizational skills and attention to detail.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.

Key Position Competencies:

• Communications – Listening, Reading Comprehension, Speaking and Writing.
• Cognition – Analysis/Reasoning, Creative & Innovative Thinking, Decision Making & Judgement, and Problem Solving.
• Personal Effectiveness – Accountability & Dependability, Adaptability & Flexibility, Customer Focus, Development & Continual Learning, Ethics & Integrity, Results Focus & Initiative, Safety Focus, Self-Management, Stress Tolerance, and Tact.
• Interaction with Others – Influencing Others, Relationship Building, Teamwork and Valuing Diversity
• Occupational – Advocating Causes, Enforcing Laws, Rules & Regulations, Facilitating Groups, Interviewing Others, Providing Consultation, and Presenting Information.
• Management Qualities – Business Alignment, Coaching and Mentoring, Leadership, Fiscal Accountability, Organizational & Political Savvy, Planning & Organizing, Staff Management and Strategic Vision.

Orion Casting has a strong commitment to the principle of diversity, and in that spirit seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline. We are a leading manufacturer of high-quality die-cast components, committed to delivering innovative solutions that meet the evolving needs of customers across a wide range of industries. By combining advanced manufacturing technologies, engineering expertise, and a dedication to quality, we produce reliable products that support businesses around the world. Our success is built on the talent, passion, and commitment of our people. We foster a culture of collaboration, continuous improvement, integrity, and innovation, empowering our employees to grow while delivering exceptional results for our customers.