Process Engineer

Gemco; Middlesex (NJ); On-site; USD 80,000 - 100,000; Full time

Job summary

Gemco is seeking a Process Engineer in Middlesex, New Jersey, to optimize manufacturing processes and ensure regulatory compliance. The ideal candidate will have a Bachelor's degree in mechanical or chemical engineering and at least 5 years of relevant experience. Key responsibilities include managing teams, designing new systems, analyzing processes for efficiency, and maintaining compliance with FDA and EPA regulations. Proficiency in CAD software and process simulation tools is essential, along with problem-solving skills. U.S. citizenship is required.

Qualifications

• Bachelor's degree in mechanical engineering, chemical engineering, or related field required.
• Minimum of 5 years experience in mechanical or process engineering.
• Proficiency in CAD and process simulation software.

Responsibilities

• Manage up to 25 employees.
• Design and test new mechanical systems.
• Analyze and optimize manufacturing processes.
• Conduct process simulations and material trials.
• Perform root cause analysis on process failures.

Skills

Process design

Optimization

Troubleshooting

Fluid dynamics

Thermodynamics

Heat transfer

Regulatory compliance

Problem-solving

Education

Bachelor's degree in mechanical or chemical engineering

Master’s degree in relevant engineering discipline

Tools

AutoCAD

SolidWorks

Aspen Plus

HYSYS

Job description

Job description: Company Overview Advanced Powder Solutions (APS), the sister company of General Machine Company of NJ, specializes in advanced powder metallurgy and metal additive manufacturing. Built on decades of precision engineering, APS delivers high-performance, custom metal components for industries such as aerospace, medical, defense, and energy. Combining innovation with a legacy of quality, APS offers end-to-end solutions from prototyping to full-scale production where traditional manufacturing can't compete.

Summary

We are seeking a Process Engineer with a strong Chemistry background to join our team. The ideal candidate will be responsible for the design, optimization, and maintenance of our manufacturing and production processes. This role requires a blend of mechanical design expertise and an understanding of process flow, efficiency, and safety. You will play a crucial part in improving our operational output and quality.

Responsibilities

• Overall management for up to 25 employees
• Design, develop, and test new mechanical systems, equipment, and components for process applications
• Analyze and optimize existing manufacturing and chemical processes to improve efficiency, reduce waste, and increase throughput
• Conduct detailed process simulations, material trials, and modeling to predict system and material behavior and identify areas for improvement
• Perform root cause analysis on process-related failures and implement corrective actions
• Collaborate with cross-functional teams, including operations, R&D, and quality control, to ensure seamless integration of new processes
• Develop and maintain technical documentation, including regulatory documents and records, certifications, standard operating procedures (SOPs), etc.
• Ensure all designs and processes comply with industry standards and safety regulations
• Maintain regulatory compliance with various agencies including DEP, FDA and EPA

Qualifications

• Bachelor's degree in mechanical engineering, Chemical Engineering, or related field
• Chemistry background, preferred
• Minimum of 5 years of professional experience in mechanical engineering and/or process engineering (ideal candidate would have 7-10 years)
• Proven experience with process design, optimization, and troubleshooting
• Proficiency in CAD software such as AutoCAD, SolidWorks and process simulation software such as Aspen Plus, HYSYS
• Strong understanding of fluid dynamics, thermodynamics, heat transfer, and chemical principles
• Strong background in regulatory as regards FDA, DEP, EPA, cGMP, SQF, etc, and will be responsible for maintaining these programs
• Excellent problem-solving skills and a detail-oriented approach
• Must be a U.S. Citizen or authorized to work within the United States without sponsorship
• Preferred Master’s degree in relevant engineering discipline
• Professional Engineer (P.E.) license
• Experience in a specific industry such as oil and gas, pharmaceuticals, food and beverage, cosmetics, additive materials to include metals and plastics
• Familiarity with Lean Manufacturing or Six Sigma methodologies
• PCQI related to SQF GFSI