Process Engineer

Synerfac Technical Staffing; Middlesex (NJ); On-site; USD 85,000 - 120,000; Full time

Job summary

A manufacturer of industrial equipment in Central New Jersey is seeking a Process Engineer to design, optimize, and maintain manufacturing processes. The ideal candidate will have a Bachelor's degree in Chemical Engineering and 6-10 years of experience in a relevant industrial environment. Responsibilities include designing mechanical systems, improving process efficiency, and ensuring regulatory compliance with agencies such as FDA and EPA. This role offers opportunities for career growth and leadership responsibilities in the future.

Qualifications

• 6-10 years of experience in process engineering, preferably in powder production.
• Strong understanding of fluid dynamics, thermodynamics, and chemical principles.
• Knowledge of regulatory compliance (FDA, DEP, EPA, cGMP) is essential.

Responsibilities

• Design and optimize mechanical systems for process applications.
• Analyze existing processes to enhance efficiency and reduce waste.
• Collaborate with cross-functional teams to implement new processes.

Skills

Mechanical design expertise

Process optimization

Customer communication

Problem-solving skills

Education

Bachelor's degree in Chemical Engineering

Tools

CAD software (AutoCAD, SolidWorks)

Process simulation software (Aspen Plus, HYSYS)

Laboratory equipment (particle size analyzer, microscopes)

Job description

Manufacturer of Industrial Blenders/Mixers in Central New Jersey is seeking a Process Engineer.

We are seeking a Process Engineer with a strong Chemistry background to join our team. The ideal candidate will be responsible for the design, optimization, and maintenance of our manufacturing and production processes. This role requires a blend of mechanical design expertise and an understanding of process flow, efficiency, and safety. You will play a crucial part in improving our operational output and quality.

Responsibilities

• Design, develop, and test new mechanical systems, equipment, and components for process applications.
• Analyze and optimize existing manufacturing and chemical processes to improve efficiency, reduce waste, and increase throughput.
• Run lab tests for clients. Gather intake data, design the feasibility test, develop and optimize, and fill in report. Ensure client satisfaction.
• Schedule a production facility for maximum efficiency that has blending, milling, drying, and screening equipment.
• Supervise preventive and down time maintenance.
• Manage budgets and meet with management to present actual numbers.
• Perform root cause analysis on process-related failures and implement corrective actions.
• Collaborate with cross-functional teams, including operations, R&D, and quality control, to ensure seamless integration of new processes.
• Develop and maintain technical documentation, including regulatory documents and records, certifications, standard operating procedures (SOPs) etc.
• Ensure processes comply with industry standards and safety regulations.
• Maintain regulatory compliance with various agencies including DEP, FDA and EPA.
• Trajectory to eventually have managerial responsibility of up to 25 employees.

Qualifications

• Bachelor's degree in Chemical Engineering, Process Engineering or related field.
• Minimum of 6 years of professional experience in process engineering will be considered; ideal candidate would have 7-10 years.
• Must have worked in a plant producing powders for the pharmaceutical, nutraceutical, cosmetic or chemical industries.
• Proven experience with speaking with customers.
• Worked with laboratory equipment such as particle size analyzer, microscopes, moisture balances, scales, etc.
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks) and process simulation software (e.g., Aspen Plus, HYSYS) is a plus.
• Strong understanding of fluid dynamics, thermodynamics, heat transfer, and chemical principles.
• Knowledge of electrical industrial control panels and how they work with industrial equipment.
• Strong background in regulatory as regards FDA, DEP, EPA, cGMP, SQF, etc, and will be responsible for maintaining these programs.
• Excellent problem-solving skills and a detail-oriented approach.
• Must be a U.S. Citizen or authorized to work within the United States without sponsorship.

Preferred

• Master's degree in relevant engineering discipline.
• Familiarity with Lean Manufacturing or Six Sigma methodologies.