Process Engineer

International Association of Plumbing and Mechanical Officials (IAPMO); Lansing (MI); On-site; USD 88,000 - 107,000; Full time

Job summary

AWS/CES in Lansing, MI is seeking a CI Process Engineer to drive continuous improvement in automotive manufacturing. Reporting to the CI Manager, you will lead cross-functional projects, apply Lean and Six Sigma methodologies, and develop standardized processes to boost productivity and quality.

The role emphasizes data analysis, ERP-driven reporting, and hands-on process engineering in Die Cast and CNC areas, with travel as required.

Qualifications

• Minimum 5 years of manufacturing experience, preferably automotive.
• Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Advanced Microsoft Excel skills.
• Experience with ERP systems such as Plex, SAP, Oracle, or similar.
• Excellent analytical, organizational, and problem-solving skills.
• Strong communication and presentation abilities.

Responsibilities

• Identify process inefficiencies, bottlenecks, and opportunities for improvement in manufacturing operations.
• Lead CI initiatives focused on reducing waste, improving quality, lowering costs, and increasing productivity.
• Apply Lean and Six Sigma methodologies to optimize processes.
• Analyze production workflows and develop process maps and standardized work instructions.

Skills

Lean Manufacturing

Six Sigma

Advanced Excel

Analytical skills

Communication & presentation

Travel flexibility

Project management

Tools

Plex ERP

SAP ERP

Oracle ERP

Job description

AWS/CES is looking for a CI Process Engineer for our automotive manufacturing client

• Location: Lansing, MI
• Pay rate: $97,500 salary base + Benefits
• Job Type: Full-Time | Direct Hire

This is an exciting opportunity for a process improvement professional who is passionate about Lean Manufacturing, data analysis, and operational excellence. Reporting to the CI Manager, you will play a key role in identifying process improvements, leading cross-functional projects, and implementing sustainable solutions that enhance productivity, quality, and efficiency throughout the manufacturing operation.

Key Responsibilities

Continuous Improvement

• Identify process inefficiencies, bottlenecks, and opportunities for improvement throughout manufacturing operations.
• Lead Continuous Improvement (CI) initiatives focused on reducing waste, improving quality, lowering costs, and increasing productivity.
• Apply Lean Manufacturing and Six Sigma methodologies to optimize manufacturing processes.
• Conduct root cause analysis and implement corrective actions to improve operational performance.

Process Engineering

• Analyze production workflows and develop process maps, value stream maps, and standardized work instructions.
• Support production operations within Die Cast and CNC manufacturing areas by troubleshooting process-related issues.
• Develop standardized procedures to improve consistency, quality, and manufacturing efficiency.
• Support process validation and continuous monitoring of manufacturing performance.

Data Analysis & Reporting

• Collect, analyze, and present manufacturing performance data to management and key stakeholders.
• Monitor KPIs including throughput, cycle time, scrap, downtime, and defect rates.
• Utilize Advanced Excel and ERP systems to generate reports and identify improvement opportunities.
• Support A3 problem-solving initiatives and evidence-based decision-making.

Project Leadership

• Lead cross-functional teams through continuous improvement projects.
• Manage multiple projects while ensuring timelines and business objectives are achieved.
• Support implementation of automation, digital technologies, and process optimization initiatives.

Training & Documentation

• Train employees on Lean Manufacturing principles, standardized work, and continuous improvement tools.
• Facilitate classroom and shop floor training sessions for employees at all levels.
• Maintain process documentation, work instructions, and improvement records for audits and future reference.

Qualifications

Required

• Minimum 5 years of manufacturing experience, preferably within the automotive industry.
• Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Advanced Microsoft Excel skills.
• Experience with ERP systems such as Plex, SAP, Oracle, or similar.
• Excellent analytical, organizational, and problem-solving skills.
• Strong communication and presentation abilities.
• Ability to manage multiple projects in a fast-paced manufacturing environment.
• Willingness to travel as required.