Process Engineer

Canadian Executive Search Group (USA) Inc / Division of Arrow Group of Companies; Lansing (MI); On-site; USD 97,000 - 112,125; Full time

Job summary

Canadian Executive Search Group (USA) Inc / Division of Arrow Group of Companies in Lansing, MI seeks a CI Process Engineer to drive Lean initiatives, analyze data, and lead cross-functional projects to raise productivity, quality, and efficiency in automotive manufacturing.

You will map processes, develop value stream maps, validate processes, and deploy standardized work, while partnering with Die Cast and CNC operations and ERP users.

Qualifications

• Minimum 5 years of manufacturing experience.
• Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Advanced Microsoft Excel skills.
• Experience with ERP systems such as Plex, SAP, Oracle, or similar.
• Excellent analytical, organizational, and problem-solving skills.
• Strong communication and presentation abilities.
• Ability to manage multiple projects in a fast-paced manufacturing environment.
• Willingness to travel as required.

Responsibilities

• Identify process inefficiencies, bottlenecks, and opportunities for improvement throughout manufacturing operations.
• Lead Continuous Improvement (CI) initiatives focused on reducing waste, improving quality, lowering costs, and increasing productivity.
• Apply Lean Manufacturing and Six Sigma methodologies to optimize manufacturing processes.
• Conduct root cause analysis and implement corrective actions to improve operational performance.
• Analyze production workflows and develop process maps, value stream maps, and standardized work instructions.
• Support production operations within Die Cast and CNC manufacturing areas by troubleshooting process-related issues.
• Develop standardized procedures to improve consistency, quality, and manufacturing efficiency.
• Support process validation and continuous monitoring of manufacturing performance.
• Collect, analyze, and present manufacturing performance data to management and key stakeholders.
• Monitor KPIs including throughput, cycle time, scrap, downtime, and defect rates.
• Utilize Advanced Excel and ERP systems to generate reports and identify improvement opportunities.
• Support A3 problem-solving initiatives and evidence-based decision-making.
• Lead cross-functional teams through continuous improvement projects.
• Manage multiple projects while ensuring timelines and business objectives are achieved.
• Support implementation of automation, digital technologies, and process optimization initiatives.
• Train employees on Lean Manufacturing principles, standardized work, and continuous improvement tools.
• Facilitate classroom and shop floor training sessions for employees at all levels.
• Maintain process documentation, work instructions, and improvement records for audits and future reference.

Skills

Lean Manufacturing

Data Analysis

Six Sigma

Advanced Excel

ERP systems

Tools

Plex ERP

SAP ERP

Oracle ERP

Job description

AWS/CES is looking for a CI Process Engineer for our automotive manufacturing client

• Location: Lansing, MI
• Pay rate: $97,500 salary base + Benefits
• Job Type: Full-Time | Direct Hire

This is an exciting opportunity for a process improvement professional who is passionate about Lean Manufacturing, data analysis, and operational excellence. Reporting to the CI Manager, you will play a key role in identifying process improvements, leading cross-functional projects, and implementing sustainable solutions that enhance productivity, quality, and efficiency throughout the manufacturing operation.

Key Responsibilities

• Identify process inefficiencies, bottlenecks, and opportunities for improvement throughout manufacturing operations.
• Lead Continuous Improvement (CI) initiatives focused on reducing waste, improving quality, lowering costs, and increasing productivity.
• Apply Lean Manufacturing and Six Sigma methodologies to optimize manufacturing processes.
• Conduct root cause analysis and implement corrective actions to improve operational performance.

Process Engineering

• Analyze production workflows and develop process maps, value stream maps, and standardized work instructions.
• Support production operations within Die Cast and CNC manufacturing areas by troubleshooting process-related issues.
• Develop standardized procedures to improve consistency, quality, and manufacturing efficiency.
• Support process validation and continuous monitoring of manufacturing performance.

Data Analysis & Reporting

• Collect, analyze, and present manufacturing performance data to management and key stakeholders.
• Monitor KPIs including throughput, cycle time, scrap, downtime, and defect rates.
• Utilize Advanced Excel and ERP systems to generate reports and identify improvement opportunities.
• Support A3 problem-solving initiatives and evidence-based decision-making.
• Lead cross-functional teams through continuous improvement projects.
• Manage multiple projects while ensuring timelines and business objectives are achieved.
• Support implementation of automation, digital technologies, and process optimization initiatives.

Training & Documentation

• Train employees on Lean Manufacturing principles, standardized work, and continuous improvement tools.
• Facilitate classroom and shop floor training sessions for employees at all levels.
• Maintain process documentation, work instructions, and improvement records for audits and future reference.

Qualifications

Required

• Minimum 5 years of manufacturing experience, preferably within the automotive industry.
• Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Advanced Microsoft Excel skills.
• Experience with ERP systems such as Plex, SAP, Oracle, or similar.
• Excellent analytical, organizational, and problem-solving skills.
• Strong communication and presentation abilities.
• Ability to manage multiple projects in a fast-paced manufacturing environment.
• Willingness to travel as required.