Process Engineer Level 1

faurecia S.A.; Simpsonville (KY); On-site; USD 65,000 - 85,000; Full time

Job summary

Faurecia is seeking a Process Engineer I to develop and optimize manufacturing processes in a high-volume automotive setting. You will support safety, quality, delivery, and cost objectives while advancing standard work and equipment specs.

Responsibilities include process definition, documentation, CAPEX launches, and collaboration with cross-functional teams to drive continuous improvement and waste reduction. Strong Lean knowledge and problem-solving skills are essential.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
• 3-5 years of engineering experience in a high-volume automotive manufacturing environment.
• Experience supporting manufacturing processes, equipment, and continuous improvement initiatives.
• Strong knowledge of Lean Manufacturing principles and problem-solving methodologies.

Responsibilities

• Design and implement manufacturing processes that support production requirements, cycle time targets, and customer expectations.
• Develop standard work and manufacturing process documentation.
• Define production equipment specifications and support equipment procurement, installation, qualification, and launch activities.
• Support Engineering Change Management activities, ensuring process changes are implemented effectively.
• Analyze manufacturing performance and identify opportunities to improve productivity, quality, and operational efficiency.
• Partner with production, maintenance, quality, and PC&L teams to resolve manufacturing issues and drive corrective actions.
• Support automation initiatives including robotics, automated testing systems, Poka-Yoke devices, and automated production equipment.
• Perform capacity analysis and line balancing activities to ensure alignment with customer demand and takt time requirements.
• Apply Lean Manufacturing and continuous improvement methodologies to eliminate waste and improve process performance.
• Ensure ergonomics and safety considerations are incorporated into process and workstation design.

Skills

Lean Manufacturing

Problem-solving

Strong communication

Project management

Education

Bachelor's degree in Mechanical/Manufacturing/Industrial Engineering

Tools

SAP

Robotics

Automation systems

Poka-Yoke

Job description

The Process Engineer I is responsible for developing, implementing, and continuously improving manufacturing processes to support safety, quality, delivery, and cost objectives within a high-volume automotive production environment.

Key Responsibilities

• Design and implement manufacturing processes that support production requirements, cycle time targets, and customer expectations.
• Develop standard work and manufacturing process documentation.
• Define production equipment specifications and support equipment procurement, installation, qualification, and launch activities.
• Support Engineering Change Management activities, ensuring process changes are implemented effectively.
• Analyze manufacturing performance and identify opportunities to improve productivity, quality, and operational efficiency.
• Partner with production, maintenance, quality, and PC&L teams to resolve manufacturing issues and drive corrective actions.
• Support automation initiatives including robotics, automated testing systems, Poka-Yoke devices, and automated production equipment.
• Perform capacity analysis and line balancing activities to ensure alignment with customer demand and takt time requirements.
• Apply Lean Manufacturing and continuous improvement methodologies to eliminate waste and improve process performance.
• Ensure ergonomics and safety considerations are incorporated into process and workstation design.

Qualifications

Required Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
• 3-5 years of engineering experience in a high-volume automotive manufacturing environment.
• Experience supporting manufacturing processes, equipment, and continuous improvement initiatives.
• Working knowledge of Lean Manufacturing principles and problem-solving methodologies.
• Experience supporting engineering changes and process documentation.
• Strong communication, organizational, and project management skills.

Preferred Qualifications

• Experience with SAP.
• Understanding of BOM management, MRP concepts, and ECN processes.
• Experience with robotics, automation systems, automated testing equipment, and Poka-Yoke solutions.
• Experience with equipment launches and capital projects.
• Knowledge of JIT manufacturing environments.