Process Engineer

IKO Industries; Kankakee (IL); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401k Match

Paid vacation

Floating days

Tuition Reimbursement

Employee Assistance Program

Employee Engagement Events

Job summary

IKO Industries Ltd. is seeking a Process Engineer to optimize manufacturing processes, improving safety, quality, and plant performance.

You will work with production, maintenance, and quality teams to identify improvements, troubleshoot issues, and lead continuous improvement initiatives. The role requires a mechanical/chemical engineering background, 5+ years in manufacturing, and familiarity with AutoCAD and PLC systems.

Qualifications

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or related field.
• 5+ years hands-on experience in a manufacturing environment with a proven record of improvements.
• Experience in roofing, building materials, or heavy manufacturing preferred.
• Strong understanding of TQM and TPM principles.
• Basic knowledge of AutoCAD and PLC systems.
• Proficiency in Microsoft Office applications.

Responsibilities

• Defining and resolving process problems through continuous improvement activities and structured problem solving.
• Developing standard work and ensuring operators and supervisors are trained.
• Commissioning new production equipment and monitoring upgrades.
• Collaborating with the plant engineer to improve plant efficiency, output and safety.
• Leading environmental monitoring and performance of plant controls and processes.

Skills

Lean Six Sigma knowledge

Analytical skills

Problem-solving

Teamwork and communication

Education

Bachelor’s degree in Mechanical Engineering

Tools

AutoCAD

PLC systems (ControlLogix/RSLogix)

Microsoft Office

Job description

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you!

Job Description *THIS IS A SAFETY SENSITIVE POSITION* Role: Process Engineer Job Overview: The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with production, maintenance, and quality teams to identify process improvements and implement sustainable solutions. The Process Engineer analyzes production data, troubleshoots operational challenges, and leads continuous improvement initiatives to reduce waste and increase productivity. The position also supports capital projects, equipment upgrades, and process standardization efforts across the facility. Success in this role requires strong problem-solving skills, technical expertise, and a commitment to operational excellence in a fast-paced manufacturing environment.

• Health Insurance (includes teledoc, virtual health, FSA, HCSA & other benefits)
• Dental Insurance
• Vision Insurance
• Life Insurance
• Health Spending Account
• Employee Support and Mental Wellness
• Short-term disability
• 401k Match
• Paid vacation.
• Floating days
• Employee Assistance Program
• Employee Engagement Events
• Awards and Recognition
• Tuition Reimbursement Service Awards
• Employee Perks & Discounts

Job Responsibilities

• Defining and resolving process problems through individual and team-based continuous improvement activities and structured problem-solving methods.
• Developing standard work and ensuring operators and supervisors are engaged and trained in running plant processes consistently.
• Commissioning new production equipment and processes, monitoring modifications, upgrades, and troubleshooting existing processes.
• Working closely with the plant engineer to monitor and improve the efficiency, output and safety of the plant; Making observations and taking measurements directly, as well as collecting and interpreting data from the other technical and operating staff involved in order to develop and implement process improvement.
• Provides technical leadership for environmental monitoring and ongoing performance of plant environmental controls and processes; Working closely with the operators and staff who oversee quality control of raw materials, finished products, plant maintenance, product specifications and production schedules; Identifying root causes and recommending the appropriate corrective actions proactively.

Qualifications

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
• Minimum of 5 years of hands‑on experience in a manufacturing environment with a proven record of driving measurable improvements.
• Experience in roofing, building materials, or other heavy manufacturing industries is preferred.
• Strong understanding and practical application of Total Quality Management (TQM) and Total Productive Maintenance (TPM) principles.
• Basic knowledge of AutoCAD and PLC systems (ControlLogix/RSLogix preferred).
• Proficiency in Microsoft Office applications, including Excel, Word, and PowerPoint.
• Experience leading projects from planning and design through implementation and completion.
• Lean Six Sigma knowledge and continuous improvement experience preferred
• Strong analytical, problem-solving, troubleshooting, and organizational skills with the ability to manage multiple projects simultaneously.
• Excellent communication, teamwork, and interpersonal skills, with strong attention to detail and a proactive approach to complex assignments.

Benefits of Employment

IKO recognises that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee's sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.

Diversity and Equal Opportunity Employment

IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

We are a leading manufacturer of residential and commercial roofing systems operating in Canada, the United States and multiple global markets. Our 70+ years of success has been enabled by the dedication of our employees. We would welcome the opportunity to consider you for one of our great opportunities! We respect the privacy of candidates for employment. This Privacy Notice sets forth how we will use the information we obtain when you apply for a position through this career site. If you do not consent to the terms of this Privacy Notice, please do not submit information to us. Privacy Notice