Process Engineer

Universal Logistics Holdings; Cloverdale (VA); On-site; USD 65,000 - 95,000; Full time

Job summary

Westport Axle Co., a subsidiary of Universal Logistics Holdings, Inc., in Cloverdale, VA, is seeking a process improvement engineer to optimize material flow and production support for Volvo manufacturing operations.

The role focuses on safety, quality, productivity, and cost reduction with Lean Six Sigma methodologies, data-driven decision making, and cross-functional teamwork across operations, maintenance, quality, and customer teams.

Qualifications

• Bachelor’s degree in Industrial Engineering, Manufacturing, or related field preferred.
• Experience in engineering, manufacturing, warehousing, or process improvement.
• Experience in automotive, manufacturing, distribution, or logistics environments preferred.
• Strong analytical and problem-solving skills with data-driven decisions.
• Knowledge of Lean Manufacturing, Six Sigma, Kaizen, or similar methodologies.
• Ability to create process documentation, work instructions, and flow maps.

Responsibilities

• Analyze workflows, production support, and material flow to identify improvements.
• Develop and implement process improvements focused on safety, quality, productivity, and cost reduction.
• Create and maintain standard work instructions and operating procedures.
• Monitor key metrics and use data analysis to drive performance gains.
• Conduct root cause analysis and implement corrective actions.
• Support warehouse layout optimization, inventory flow, and labor utilization.
• Collaborate with operations, maintenance, quality, and customer teams to resolve issues.
• Lead continuous improvement projects using Lean and Six Sigma methodologies.
• Track project results and ensure measurable operational benefits.
• Identify automation and technology opportunities to boost efficiency.

Skills

Lean Six Sigma

Kaizen

Data analysis

Project management

Cross-functional collaboration

Education

Bachelor's degree in Industrial Engineering / Manufacturing / Supply Chain

Tools

WMS

ERP systems

Microsoft Excel

Job description

Are you looking to join a dynamic team that provides its people with the tools to be successfull and opportunities to grow?
Universal Logistics is a leading provider of customized transportation and logistics solutions, offering a comprehensive suite of services including transportation, value-added, intermodal, and specialized services utilized throughout entire supply chains.
Universal has immediate career opportunities in your area.

Westport Axle Co., a subsidiary of Universal Logistics Holdings, Inc., is a leading transportation and third-party logistics provider offering a broad range of services throughout the supply chain. Leveraging advanced technology and experienced leadership, we deliver customized logistics solutions that improve efficiency, accuracy, and service for our customers.

This position is based in Cloverdale, VA , supporting Volvo’s manufacturing operations. The facility manages production support, warehousing, inventory management, and material flow activities that are critical to maintaining customer production schedules and operational performance.

Responsibilities

• Analyze operational workflows, production support processes, and material flow activities to identify improvement opportunities.
• Develop and implement process improvements focused on safety, quality, productivity, and cost reduction.
• Create and maintain standard work instructions, process documentation, and operating procedures.
• Monitor key operational metrics and utilize data analysis to drive performance improvements.
• Conduct root cause analysis and implement corrective actions for operational and process-related issues.
• Support warehouse layout optimization, inventory flow improvements, and labor utilization initiatives.
• Partner with operations, maintenance, quality, and customer teams to resolve process challenges and improve performance.
• Assist with new program launches, operational expansions, and process integration activities.
• Lead continuous improvement projects utilizing Lean, Six Sigma, and other process improvement methodologies.
• Track and report project results while ensuring initiatives achieve measurable operational benefits.
• Support customer requirements and ensure compliance with company standards and procedures.
• Identify automation and technology opportunities that improve efficiency and service levels.
• Promote a culture of continuous improvement, accountability, and operational excellence.

Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, Supply Chain, or a related field preferred.
• 1-5 years of engineering, manufacturing, warehousing, logistics, or process improvement experience.
• Experience within automotive, manufacturing, distribution, or logistics environments preferred.
• Strong analytical and problem-solving skills with the ability to evaluate data and develop practical solutions.
• Working knowledge of Lean Manufacturing, Six Sigma, Kaizen, or other continuous improvement methodologies.
• Experience creating process documentation, work instructions, and process flow maps.
• Ability to manage multiple projects and priorities in a fast-paced environment.
• Strong communication and interpersonal skills with the ability to work cross-functionally.
• Proficiency in Microsoft Excel, PowerPoint, and other Microsoft Office applications.
• Experience with warehouse management systems (WMS), ERP systems, or operational reporting tools is preferred.
• Flexibility to support operational needs outside of standard business hours when necessary.