Process Engineer

Universal Logistics Holdings, Inc.; Cloverdale (VA); On-site; USD 75,000 - 110,000; Full time

Job summary

Westport Axle Co., a subsidiary of Universal Logistics Holdings, Inc., is seeking a Process Improvement Engineer in Cloverdale, VA to drive operational excellence across production support, warehousing, and material flow. You will identify opportunities, implement standards, and monitor metrics to deliver measurable cost reductions and quality improvements.

Collaborating with operations, maintenance, quality, and customer teams, you will lead Lean, Six Sigma, and Kaizen initiatives, create

Qualifications

• Bachelor's degree in Industrial Engineering, Manufacturing, Supply Chain, or related field.
• 1–5 years of engineering, manufacturing, warehousing, logistics, or process improvement experience.
• Experience in automotive, manufacturing, distribution, or logistics environments preferred.
• Strong analytical and problem-solving skills with the ability to evaluate data and develop practical solutions.
• Working knowledge of Lean Manufacturing, Six Sigma, Kaizen, or other continuous improvement methodologies.
• Experience creating process documentation, work instructions, and process flow maps.
• Ability to manage multiple projects and priorities in a fast-paced environment.
• Strong communication and interpersonal skills with the ability to work cross-functionally.
• Proficiency in Microsoft Excel, PowerPoint, and other Microsoft Office applications.
• Experience with WMS, ERP systems, or operational reporting tools is preferred.

Responsibilities

• Analyze operational workflows, production support processes, and material flow to identify improvements.
• Develop and implement process improvements focusing on safety, quality, productivity, and cost reduction.
• Create and maintain standard work instructions, process documentation, and SOPs.
• Monitor key metrics and use data analysis to drive performance.
• Conduct root cause analysis and implement corrective actions.
• Support warehouse layout optimization, inventory flow improvements, and labor utilization.
• Partner with operations, maintenance, quality, and customer teams to resolve process challenges.
• Assist with new program launches, expansions, and process integration.
• Lead continuous improvement projects using Lean, Six Sigma, Kaizen, etc.
• Track and report project results to ensure measurable benefits.
• Support customer requirements and ensure compliance with standards.

Skills

Analytical thinking

Problem-solving

Cross-functional collaboration

Communication

Project management

Education

Bachelor's degree in Industrial Engineering

Tools

WMS

ERP systems

Operational reporting tools

Job description

Westport Axle Co., a subsidiary of Universal Logistics Holdings, Inc., is a leading transportation and third-party logistics provider offering a broad range of services throughout the supply chain. Leveraging advanced technology and experienced leadership, we deliver customized logistics solutions that improve efficiency, accuracy, and service for our customers.

This position is based in Cloverdale, VA, supporting Volvo's manufacturing operations. The facility manages production support, warehousing, inventory management, and material flow activities that are critical to maintaining customer production schedules and operational performance.

Responsibilities

• Analyze operational workflows, production support processes, and material flow activities to identify improvement opportunities.
• Develop and implement process improvements focused on safety, quality, productivity, and cost reduction.
• Create and maintain standard work instructions, process documentation, and operating procedures.
• Monitor key operational metrics and utilize data analysis to drive performance improvements.
• Conduct root cause analysis and implement corrective actions for operational and process-related issues.
• Support warehouse layout optimization, inventory flow improvements, and labor utilization initiatives.
• Partner with operations, maintenance, quality, and customer teams to resolve process challenges and improve performance.
• Assist with new program launches, operational expansions, and process integration activities.
• Lead continuous improvement projects utilizing Lean, Six Sigma, and other process improvement methodologies.
• Track and report project results while ensuring initiatives achieve measurable operational benefits.
• Support customer requirements and ensure compliance with company standards and procedures.
• Identify automation and technology opportunities that improve efficiency and service levels.
• Promote a culture of continuous improvement, accountability, and operational excellence.

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, Supply Chain, or a related field preferred.
• 1-5 years of engineering, manufacturing, warehousing, logistics, or process improvement experience.
• Experience within automotive, manufacturing, distribution, or logistics environments preferred.
• Strong analytical and problem-solving skills with the ability to evaluate data and develop practical solutions.
• Working knowledge of Lean Manufacturing, Six Sigma, Kaizen, or other continuous improvement methodologies.
• Experience creating process documentation, work instructions, and process flow maps.
• Ability to manage multiple projects and priorities in a fast-paced environment.
• Strong communication and interpersonal skills with the ability to work cross-functionally.
• Proficiency in Microsoft Excel, PowerPoint, and other Microsoft Office applications.
• Experience with warehouse management systems (WMS), ERP systems, or operational reporting tools is preferred.
• Flexibility to support operational needs outside of standard business hours when necessary.