Press Forming & Tool Room Operator

Full Circle Co; Conroe (TX); On-site; USD 60,000 - 80,000; Full time

Job summary

Full Circle Co is seeking a skilled Press Forming & Tool Room Operator to manage sheet metal press operations and tool room activities. Responsibilities include press setup, die installation, forming, tool maintenance and quality inspection to meet production targets and safety standards.

The ideal candidate has at least five years of experience in press forming with the ability to read engineering drawings, GD&T, and use precision measuring tools.

Qualifications

• ITI / Diploma in Tool & Die Making or related field required.
• Minimum 5 years of experience in press forming and tool room operations.
• Ability to read and interpret engineering drawings and GD&T.
• Experience with precision measuring instruments and inspection techniques.

Responsibilities

• Set up and operate mechanical and hydraulic press machines.
• Install, align, and secure dies and press tools accurately.
• Adjust tonnage, stroke length and speed based on job requirements.
• Perform sheet metal forming per drawings and specs.
• Conduct first-piece and in-process inspections to ensure quality.
• Monitor production and minimize waste; maintain logs and checks.
• Manufacture, assemble, repair, and maintain tools, dies, jigs, and fixtures.

Skills

Die setting

Sheet metal forming

GD&T

Reading drawings

Measuring instruments

Troubleshooting

Teamwork

Education

ITI / Diploma in Tool & Die Making / Mechanical Engineering

Tools

Lathe

Milling

Surface grinding

Drilling

Job description

Job Summary

We are seeking a skilled and experienced Press Forming & Tool Room Operator to handle sheet metal press operations and tool room activities. The candidate will be responsible for press setup, die installation, forming operations, tool maintenance, and quality inspection while ensuring adherence to production targets, safety standards, and quality requirements.

Key Responsibilities

Press Forming Operations

• Set up and operate mechanical and hydraulic press machines.
• Install, align, and secure dies and press tools accurately.
• Adjust machine parameters such as tonnage, stroke length, and speed based on job requirements.
• Perform sheet metal forming operations as per technical drawings and specifications.
• Conduct first-piece and in-process inspections to ensure quality compliance.
• Monitor production output and minimize rejection and material wastage.
• Maintain daily production logs and machine check sheets.

Tool Room Operations

• Manufacture, assemble, repair, and maintain press tools, dies, jigs, and fixtures.
• Perform bench fitting, tool assembly, and precision alignment.
• Operate tool room machines such as lathe, milling, surface grinding, drilling, and other conventional machines.
• Troubleshoot and repair damaged dies and tools to minimize downtime.
• Support production during tool trials, adjustments, and improvements.
• Maintain tool maintenance records and preventive maintenance schedules.

Quality & Inspection

• Interpret technical drawings, blueprints, and GD&T specifications.
• Use measuring instruments such as vernier calipers, micrometers, height gauges, and dial gauges.
• Ensure components meet dimensional and quality standards.
• Identify and report defects and implement corrective actions.

Maintenance & TPM

• Perform preventive maintenance activities as per TPM guidelines.
• Maintain machine check sheets and tool maintenance documentation.
• Report equipment malfunctions or tool damage in a timely manner.

Safety & Compliance

• Follow all company safety policies and operational procedures.
• Use required PPE and ensure machine safety guards are in place.
• Maintain a clean and organized work environment (5S standards).

Required Qualifications & Skills

• ITI / Diploma in Tool & Die Making / Mechanical Engineering or related field.
• Minimum 5 years of experience in press forming and tool room operations.
• Strong knowledge of die setting, alignment, and sheet metal forming processes.
• Ability to read and interpret engineering drawings and GD&T.
• Experience handling precision measuring instruments.
• Good troubleshooting and problem-solving skills.
• Ability to work independently and as part of a team.

Preferred Skills

• Experience with progressive dies and compound tools.
• Knowledge of basic CNC machining (added advantage).
• Exposure to lean manufacturing and continuous improvement practices.