Powertrain Throttle Control / Actuator Release Engineer

Stellantis NV

Auburn (AL)

On-site

USD 90,000 - 130,000

Full time

6 days ago

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Benefits offered by this job

Health coverage

Paid time off

401k match

Vehicle lease program

Life insurance

Tuition reimbursement

Job summary

Stellantis NV in Auburn, Alabama seeks an Electronics Throttle Control & Actuator Lead Design & Release Engineer. You will own end-to-end design, validation, and production release of ETC systems and throttle actuators, coordinating across engineering, CAE, and supplier partners to deliver robust, cost‑effective solutions that meet performance and safety standards.

The role emphasizes DFMEA, DV/PV planning, design guidance, and cross‑functional leadership through launch, change management, and

Qualifications

Bachelor's degree in Mechanical or Electrical Engineering.
3+ years in electronic throttle control and actuator design.
Ability to mentor junior engineers and lead design direction.
Maintain actuator best practices and lessons learned documentation.
Knowledge of CAD, CAE, CFD, FEA, GD&T.
Ability to perform fluid flow and sealing pressure calculations.
Excellent communication and presentation skills; proficient in MS Word, Excel, PowerPoint and Project.
Highly motivated with ability to manage multiple complex projects.
Good knowledge of internal combustion engine operations and air flow.
Willingness to travel up to 20% locally and to US/Canada/Mexico facilities.

Responsibilities

Define and approve DV/PV test plans for electronic throttle systems.
Support bench, environmental, EMC, vibration, and vehicle testing.
Analyze test data and lead root-cause investigations.
Ensure validation coverage for performance, durability, safety, and diagnostics.
Lead supplier technical engagement for ETC components and approve DVP&R and PPAP.
Collaborate with manufacturing to support launch, quality, and yield improvements.
Resolve supplier design, quality, or production issues.

Skills

Communication skills

Mentoring

Multi-project management

Analytical thinking

Self-motivated

Education

Bachelor's degree in Mechanical or Electrical Engineering

Master's degree in Mechanical Engineering

Tools

CAD

CAE

CFD

FEA

GD&T

MS Office

Job description

The Electronic Throttle Control & Actuator Lead Design & Release Engineer will be responsible for the Core Engine throttle and actuator components on one or more major engine families, including components such as electronic throttle controllers, Delta Pressure Valves, Exhaust Gas Recirculation Valves, and other electro-mechanical related components. This is a key position within our Core Engine Engineering team and the activities include developing components, managing and directing changes, facilitating continuous improvement in system performance and fuel economy, and carrying out engineering root cause analyses and corrective actions when necessary. The Lead Senior Throttle / Actuator Engineer will work closely with designers and CAE groups to optimize designs and will use the DFMEA to identify and rate risks and build a robustDVP&R to ensure testing is completed to reach reliability goals. The candidate will initiate source packages, hold APQP meetings during the development phase, order prototype parts, carry out and monitor DV and PV testing, and participate in post-test reviews including failure analysis. The engineer is involved in all aspects of product launch including component, system, engine, and vehicle testing, manufacturing reviews, development of service procedures, production launch, change management, and continuous improvement.

The Senior Lead Design and Release Engineer is responsible for the end‑to‑end design, validation, industrialization, and production release of automotive Electronic Throttle Control (ETC) systems and throttle actuators. This role provides technical leadership across cross‑functional teams and supplier partners and ensures delivery of robust, cost‑effective, and safety‑compliant solutions that meet performance, quality, and regulatory requirements.

The role requires deep expertise in mechatronic systems, functional safety, and vehicle launch execution within a highly regulated automotive environment. It will entail being the Global Technical Expert for Actuators and providing design best practices, lessons learned, and supporting future design direction for new programs. The Technical Expert also provides guidance to other actuator design and release engineers when needed.

Validation & Verification

Define and approve DV/PV test plans for electronic throttle systems and actuators.

Support bench, environmental, EMC, vibration, and vehicle‑level testing.

Analyze test data, lead root‑cause investigations, and drive corrective actions.

Ensure validation coverage for performance, durability, safety, and diagnostics.

Supplier & Manufacturing Interface

Lead technical engagement with Tier‑1 and Tier‑2 suppliers for ETC and actuator components.

Review and approve supplier designs, DVP&R, PPAP, and manufacturing readiness.

Collaborate with manufacturing engineering to support launch, quality, and yield improvement.

Resolve supplier‑related design, quality, or production issues.

Basic Qualifications

Bachelor's degree in Mechanical or Electrical Engineering
Minimum of 3 plus years of relevant electronic throttle control and actuator system component design and release experience
Ability to provide technical mentoring and design direction to junior engineers
Maintain and lead our Actuator Best Practices and Lessons Learned documentation
Knowledge of design tools and practices, e.g. CAD, CAE, CFD, FEA, GD&T is required.
Ability to perform basic fluid flow rate and sealing pressure calculation
Excellent communication and presentation skills as well as experience with basic PC software (e.g. MS Word, Excel, Powerpoint and Project).
Highly self motivated, self-directed, have the ability to manage multiple complex projects, and have a positive attitude
Good working knowledge of internal combustion engine operations
Good working knowledge of air flow and fluid mechanics
0-20% travel will be required, mostly local, with occasional trips to facilities in the US, Canada and Mexico

Preferred Qualifications

Master's degree in Mechanical Engineering
Previous experience in development of automotive fuel systems design and releasing
Experience with sizing, validating, and releasing electronic throttle controls
Six Sigma Blackbelt or Greenbelt certification
Reactive Greenbelt certification

Our Benefits — Designed with You in Mind

Comprehensive Health & Well-being Coverage

From your very first day, you'll have access to medical, dental, vision, and prescription drug coverage — ensuring you and your family stay healthy and protected.

Generous Paid Time Off

We believe in work-life balance. That's why we offer: 17+ paid holidays, including shut-down from December 24th through New Years Day every year. Vacation, float & wellbeing days, sick time and fully paid parental leave when your family needs you most.

Competitive Retirement Savings Plans

We help you plan for the future with:

An employer match on contributions to your 401k, Roth, and Catch‑Up plans
An employer contribution, even if you don't contribute

Income Protection & Insurance Options

Benefit from included and optional disability, life, and other insurance programs — because your peace of mind matters.

Company Vehicle Lease Program

Eligible employees and their immediate families can enjoy company vehicle lease options with included insurance, maintenance, and unlimited mileage. Plus, take advantage of exclusive discounts on Stellantis products.

Family Building Benefit

We proudly support all paths to parenthood- including fertility and infertility treatments, adoption services, and gestational surrogacy.

Support for Your Growth and Giving Back

We believe in investing in your future and your passions: