PLC Systems Technician — Allen‑Bradley & Machine Vision

Torrey Holistics; Dakota (IL); On-site; USD 44,000 - 55,000; Full time

Benefits offered by this job

Medical insurance

Vision insurance

Dental insurance

Flexible Spending Account

Basic Life & AD&D

Short-term Disability

Long-term Disability

Employee Assistance Program

401(k)

Relocation assistance

Job summary

Berner Food & Beverage is seeking a PLC Systems Technician to join our North American manufacturing operations. You will program, commission, and troubleshoot PLC/HMI systems to keep production running at peak throughput.

You will perform root-cause analyses across sensors and drives, maintain backups and revisions, and document updates to electrical and process prints. Collaboration with IT and maintenance ensures a safe, GMP-compliant environment.

Qualifications

• Strong automation controls experience and PLCs, with Allen‑Bradley proficiency.
• HMI development skills and remote I/O configuration (EtherNet/IP/Modbus).
• Knowledge of control wiring up to 480V and solid electrical fundamentals.
• Technical degree or equivalent experience; HS diploma required.

Responsibilities

• Program, commission, and troubleshoot PLC/HMI systems to keep production at peak throughput.
• Root-cause controls issues across sensors and drives; implement changes.
• Maintain device backups and revision histories; document updates to prints.
• Collaborate with Network Administrator to support Facility Controls Network.
• Execute work orders and preventive maintenance; mentor peers on troubleshooting.
• Review KPIs and equipment data with leadership to drive continuous improvement.

Skills

Allen-Bradley PLCs

HMI development

Remote I/O configuration

Electrical schematics

Teamwork and communication

MS Office

Education

Technical degree in related field

AAM graduation

High School Diploma

Job description

Are you the go‑to problem solver for complex automation?Berner Food & Beverage, a world‑class North American co‑manufacturer, is looking for a PLC Systems Technician who thrives on fast diagnostics, clean code, and production uptime.Does this sound like you?Fluent with Allen‑Bradley PLCs, HMIs, and VFDs?Comfortable configuring remote I/O on EtherNet/IP or Modbus?Experienced with machine vision (Cognex/Keyence)?Confident reading P&IDs, mechanical drawings, and electrical schematics?Able to train others and communicate clearly across shifts?What you will tackleProgram, commission, and troubleshoot PLC/HMI systems to keep production at peak throughput.Root‑cause controls issues across sensors, drives, and vision; implement and validate software/hardware changes.Maintain a complete library of device backups and revision histories; document updates to electrical and process prints.Collaborate with the Network Administrator to support the Facility Controls Network.Lead by example on safety, GMPs, and Food Safety; verify guarding and procedures are followed.Execute work orders and preventive maintenance with minimal guidance; mentor peers on troubleshooting methodology.Review KPIs and equipment data with leadership to drive continuous improvement.What you need to bringStrong experience in automation controls and PLCs; Allen‑Bradley proficiency required.HMI development skills; ability to configure remote I/O (EtherNet/IP, Modbus, or similar).Knowledge of control wiring up to 480V and solid electrical fundamentals.Proficiency with Microsoft Office; excellent teamwork and communication.Education: Technical degree in a related field, AAM graduation, or equivalent experience; High School Diploma or equivalent required. Technical coursework/degree is a plus.Food processing experience is a plus.Perks & payPay: $32.00–$40.00/hour (experience‑based) + $2.00 PM shift differential.Benefits: Medical, Vision, Dental, Flexible Spending, Basic Life & AD&D, Short‑ and Long‑Term Disability, EAP, and 401(k).Health benefits eligibility: 1st of the month after 60 days; 401(k): after 30 days.Relocation assistance offered.Schedule & working conditionsFlexible rotating schedule—work ~14 days per month.12‑hour night shifts (2‑2‑3 rotation, every other weekend).Indoor manufacturing setting; extended standing/walking up to 12 hours; periodic walking on wet or slippery floors.Note: This job description is not intended to be all‑inclusive. An employee may perform other related duties as needed to meet Berner Food & Beverage’s ongoing needs.