PLC Process Automation Engineer - Manufacturing Operations

Arrow Specialties USA, LLC; Richmond (VA); On-site; USD 90,000 - 140,000; Full time

Job summary

Arclin is seeking a Process Automation Engineer (PLC) at the Spruance Manufacturing Plant in Richmond, VA. You will own PLC-based automation, troubleshoot control systems, and drive improvements using Allen Bradley Control Logix and HMIs, while supporting MOC changes and virtualization efforts.

Strong process control experience, safety knowledge, and leadership are key. Occasional on-call/travel may occur as part of the role.

Qualifications

• Bachelor’s degree in electrical engineering or a related field.
• 1: Minimum of 5 years of experience in chemical process manufacturing or related areas.
• 3: Strong experience in Process Control systems, preferably Rockwell Allen Bradley.
• 4: Knowledge of machine safety and process safety management is preferred.
• 5: Ability to troubleshoot control systems hardware/software and networks.

Responsibilities

• Collaborate with technicians and engineers to maintain, troubleshoot, and enhance machine automation systems.
• 2: Design, implement, commission, and validate control applications.
• 3: Develop Stratus appliance running VMware ESXi with virtualization goals.
• 4: Lead minor/medium automation capital improvement projects.
• 5: Design, commission and improve control systems using Allen Bradley PLCs.
• 6: Maintain MOC documentation for engineering changes.
• 7: Develop FactoryTalk HMI graphics for efficient technician response.
• 8: Mentor PLC tasks and activities; support incident investigations.

Skills

Bachelor’s degree in electrical eng

5+ years chemical process experience

Rockwell Allen Bradley experience

Machine safety knowledge

Troubleshooting control systems

VFD troubleshooting

Attention to detail & communication

Education

Bachelor’s degree in electrical engineering or related field

Tools

Allen-Bradley Control Logix

Rockwell Automation

HMIs

VFDs

Stratus VMware ESXi

Job description

Process Automation Engineer (PLC)

Position: Full Time, Salaried, (Exempt role with annual bonus incentive)

Schedule: Days - With possible on call for troubleshooting

Location: Spruance Manufacturing Plant Site

5401 Jefferson Davis Highway, Richmond, Virginia 23234

www.ARCLIN.com

Job Overview and Summary:

The Process Automation Engineer (PLC) is responsible for tracking engineering changes and updating necessary documents using Management of Change (MOC) process. Assists in setting up, qualifying, and maintaining equipment and machinery. Responsible for trouble‑shooting issues and must keep current on latest technology. Acts as primary resource for all existing Programmable Logic Controller (PLC) equipment and initiatives.

QUALIFICATIONS

• Bachelor’s degree in electrical engineering or a related field with relevant process and machine control experience.
• Minimum of 5 years of experience in chemical process manufacturing or related areas
• Strong experience in implementing and supporting Process Control systems, preferably Rockwell Allen Bradley.
• Knowledge of machine safety, high hazard processes, and process safety management is preferred.
• Ability to troubleshoot and resolve issues related to control system hardware and software, instruments, networks, and processes.
• Knowledge of Variable Frequency Drive application and troubleshooting.
• Must be a self‑motivated individual with excellent attention to detail and communications skills.

KEY SYSTEMS & TECHNOLOGIES

• Allen Bradley Control Logix PLCs, Rockwell Automation, Allen‑Bradley PLCs, HMIs, Variable-frequency drives, Stratus appliance running VMWare ESXI

A DAY IN THE LIFE:

• Collaborate with technicians and engineers to maintain, troubleshoot, and enhance machine automation systems.
• Support the design, implementation, commissioning, and validation of control applications.
• Support and develop our Stratus appliance running VMWare ESXI with the goal of complete virtualization.
• Lead minor and medium capital improvement automation projects.
• Design, commission, maintain, and improve control systems, primarily using Allen Bradley Control Logix PLCs and associated Electrical and Instrumentation systems.
• Keep track of engineering changes and update necessary documents utilizing the Management of Change (MOC) process.
• Develop FactoryTalk HMI graphics for efficient technician response and process operation understanding.
• Coach and mentor team members on PLC tasks and activities.
• Participate in investigations of process control incidents, ensuring that follow‑up actions prevent recurrence.
• Work with other team members to support, improve, and maintain communications between systems.
• Continuously improve individual capabilities, remaining up to date with the latest technology.
• Occasional off‑hour support will be required.
• Occasional travel may be required (rare - less than 10% of time)

CAPABILITIES - Knowledge Skills & Abilities Required for this Role

• Excellent problem-solving and analytical skills.
• Solid understanding of software development and computer programming.
• Highly organized and creative.
• Possess effective engineering leadership skills.
• Excellent written and communication skills and proficiency in hardware and software development and troubleshooting.
• Effective in designing process improvement projects; keeping up to date with latest developments in industrial automation technology and using these studies in improving productivity and promoting cost effectiveness.

KEY BEHAVIORS TO SUCCESS IN THE ROLE

• FIELD-BASED TECHNICAL LEADERSHIP
  Work alongside craft personnel, combine system knowledge with field evidence and provide clear direction through diagnosis and restoration.
• MANUFACTURING PROCESS ACUMEN
• High level of expertise in facility processes and equipment. Able to identify and execute improvement expense and capital projects including scope, authorization, construction, commissioning and start up. Validates successful implementation of improvement work.
• STRONG BUSINESS JUDGEMENT
• Awareness, understanding, and navigation of our business to enable improvement or development of solutions in your role that improve our business and our customers’ experience.
• ACTIVE LISTENING & ENGAGGEMENT
• Actively listening - Knows what they don't know; welcomes input from others; takes time to clearly understand and respond; allows people the time to express their point; open to influence, willing to listen to all input and feedback. Engage with craft and technical personnel on a daily basis to gather information and provide guidance.
• SELF-DRIVEN
• “Sense of purpose;” driven by a higher agenda; demonstrates the ability to elevate and remain objective; able and willing to take risks and do difficult things.

VITAL BEYOND MEASURE | This role strengthens safe, reliable production by combining E/I engineering judgment, field partnership and disciplined control-system stewardship.

With ~4,000 team members across more than 30 global manufacturing facilities, we operatewith the scale to make a global impact and the agility to solve complex challenges at the molecular level. Rooted in scientific discovery and innovation, Arclin’s materials redefine performance across industries—from Firepoint®’s patented intumescent technologythat helps stall flames and save livesto the iconic Kevlar® and Nomex® brands trustedto protect those who serve,strengthen aerospace and industrial systems, and perform where reliability and safety are top of mind.

As we expand our mission-critical materials portfolio and shape the next era of performance technologies, we’re looking for people who want to grow, lead, and solve the challenges others can’t. Together, we’ll advance the innovations that keep the world moving. Because at Arclin, our people are trulyVital Beyond Measure.

Arclin is an equal opportunity employer. Qualified applicants will be considered without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability or any other protected class. If you need a reasonable accommodation to search or apply for a position, please contact our Talent Acquisition team for additional information.

Learn more about Nomex, Kevlar and Kevlar EXO by clicking on these links. www.Arclin.Com

Arclin offers a comprehensive pay and benefits package and is proud to offer a comprehensive, integrated total rewards package, which includes competitive pay and benefits.

Key Words: Programmable Logic Control Allen Bradley Control Logix PLCs,Rockwell Automation,Allen-Bradley PLCs,HMIs,Variable-frequency drives, Stratus appliance running VMWare ESXI

Work with state-of-the-art Rockwell Automation ControlLogix systems. Own critical automation infrastructure in a highly automated manufacturing environment. Lead PLC, HMI, and VFD modernization projects. Support fault-tolerant systems utilizing Stratus platforms and VMware ESXi. Drive manufacturing reliability through advanced process controls. Join a team where automation directly impacts plant performance, safety, and productivity. Opportunity to influence future automation strategy and capital projects. Hands‑on role with cutting‑edge industrial control technologies.