PLC Programmer & Controls Technician - Rockwell Studio 5000 | Continuous Manufacturing (Relocat[...]

Pave Talent; Verona (KY); On-site; USD 68,000 - 85,000; Full time

Benefits offered by this job

Comprehensive benefits package

401(k) with company match

Generous PTO

Work-life balance

Job summary

A well-established industrial manufacturer in Verona, Kentucky, is hiring a PLC Programmer & Controls Technician. In this role, you will troubleshoot PLC code, manage control system projects, and ensure continuous production efficiency. Ideal candidates should have a background in electrical automation and proficiency in Rockwell Studio 5000. The company offers a competitive salary of $68,000 - $85,000 with comprehensive benefits and opportunities for professional growth.

Qualifications

• Three years of hands-on experience in industrial electrical maintenance or electrical process controls.
• Proficient in interpreting electrical blueprints and schematics.
• Ability to communicate technical concepts across organizational levels.

Responsibilities

• Troubleshoot Rockwell Studio 5000 PLC programs.
• Perform hands-on electrical fieldwork.
• Manage small control system projects from concept to commissioning.

Skills

Troubleshooting PLC programs

Electrical maintenance

Analytical skills

Communication skills

Problem-solving

Education

Certificate in Electrical Automation Technology

Tools

Rockwell Studio 5000

AutoCAD Electrical

AVEVA SCADA

Job description

PLC Programmer & Controls Technician - Rockwell Studio 5000 | Continuous Manufacturing (Relocation Assistance Available)

Pave Talent is hiring on behalf of a well-established industrial manufacturer with over a century of continuous operations. This privately-held company employs 500+ across multiple U.S. facilities and was recently named by Newsweek as one of America's Greatest Workplaces in 2024. Known for operational excellence, safety-first culture, and significant investment in technology modernization, this organization provides the stability of a mature company with the innovation mindset of a tech startup.

The Role's Impact

As the Process Controls Technician, you're not just maintaining systems—you're the go-to expert who keeps continuous production running at peak efficiency. This newly created position reflects the company's investment in controls expertise and facility modernization. You'll own the entire control system lifecycle from troubleshooting PLC code to managing small capital projects, directly impacting plant uptime (targeting >98%), product quality, and operational safety.

What You'll Do Daily

• Troubleshoot and optimize Rockwell Studio 5000 PLC programs and AVEVA SCADA systems to diagnose hardware failures, correct programming errors, and maintain control system reliability for 24/7 continuous manufacturing operations
• Program and tune Allen Bradley PLCs (ControlLogix, CompactLogix), VFDs (PowerFlex, ABB), and HMI systems, spending 90% of your time actively solving control system challenges rather than passive monitoring
• Perform hands-on electrical fieldwork including motor control troubleshooting, instrumentation diagnostics, and reading/interpreting electrical schematics—this role combines programming skills with practical electrical maintenance (50% office, 50% field)
• Monitor control system health using KPIs like PID loop performance (% time in auto mode) and alarm frequency, identifying and executing corrective actions to prevent issues before they impact production
• Manage small control system projects from concept to commissioning—scope instrument additions, obtain vendor quotes, create electrical drawings in AutoCAD Electrical, track budgets, and oversee contractor installation
• Provide commissioning and startup support for larger engineering capital projects, collecting field data, updating documentation, and ensuring seamless integration with existing control systems
• Audit electrical rooms and process areas for NFPA 70E safety compliance, entering maintenance corrective actions and championing safe work practices across all functional groups
• Collaborate with process engineering, production supervisors, and maintenance electricians to improve plant reliability through data-driven control system enhancements

Required Qualifications

• Certificate in Electrical Automation Technology from an accredited technical or community college (Associate's degree in Electrical Automation, Controls, or related field preferred and can substitute for experience requirement)
• Three years of hands-on experience in industrial electrical maintenance or electrical process controls within a manufacturing environment (24/7 operations preferred)
• Manufacturing electrical background with strong understanding of how industrial equipment operates in continuous production settings
• Proficiency reading and interpreting electrical blueprints, schematics, P&IDs, and control panel wiring diagrams
• Ability to effectively communicate technical concepts with operators, engineers, managers, and contractors across multiple organizational levels
• Strong analytical and problem-solving skills to diagnose and resolve control system issues quickly under pressure
• Committed to safe work practices with knowledge of relevant electrical safety standards (NFPA 70E, OSHA, lockout/tagout)

Preferred Qualifications

• Proficient in Rockwell Automation ecosystem: Studio 5000 (or RSLogix 5000/500 legacy systems), FactoryTalk View, RSLinx
• Experience with AVEVA System Platform (formerly Wonderware), InTouch HMI development, or Thin Manager terminal management
• Skilled in AutoCAD Electrical for creating and modifying electrical drawings and control panel designs
• VFD programming and troubleshooting experience (Allen Bradley PowerFlex, ABB drives)
• Familiarity with industrial networking (EtherNet/IP, DeviceNet, ControlNet)

Base salary range: $68,000 - $85,000 annually (salaried non-exempt with overtime pay for hours over 40/week). Comprehensive benefits package from Day 1 including medical/dental/vision, 401(k) with company match, generous PTO, and work-life balance. Core hours typically 8am-4pm with on-call rotation. This is a stable, long-term career opportunity with a company committed to employee development and internal promotions. Some travel to other facilities (approximately 10%, project-based).

The Work Environment

Join a collaborative environment where you'll have autonomy to propose and implement solutions rather than just following orders. Work with a team that values continuous improvement, respects technical expertise, and believes in developing people for future leadership roles. The company culture emphasizes safety, authenticity, and giving you the tools and training needed to excel.

Location & Lifestyle

Based in Verona, Kentucky—just 15 minutes south of Cincinnati, offering affordable living with easy access to urban amenities, professional sports, dining, and cultural attractions while maintaining a suburban quality of life.

Ready to Take Control?

This is your opportunity to be THE controls expert in a facility, not just another tech in a massive department. You'll have visibility, autonomy, and the ability to make real impact on operations. If you're excited about modern Rockwell automation technology, hands-on problem-solving, and building a stable career with genuine growth potential, we want to hear from you.

Apply now via LinkedIn and Pave Talent will contact qualified candidates within 48 hours. Confidential search—your application is fully private.