PCMS Engineer

L&T Technology Services; Houston (TX); On-site; USD 120,000 - 160,000; Full time

Job summary

L&T Technology Services is seeking a technically strong PCMS Consultant / Asset Integrity Engineer in Houston to support Run & Maintenance operations. You will focus on static equipment, PSV, piping, pipelines, and corrosion management with RBI strategy development and data governance.

You will collaborate with inspection teams, reliability engineers, and IT to ensure data accuracy, asset reliability, and regulatory compliance, delivering actionable insights and robust maintenance practices.

Qualifications

• Expert in PCMS for Asset Integrity and Mechanical Integrity Management.
• Strong experience with Static Equipment, PSV, piping and pipeline integrity.
• Proficient in corrosion monitoring, damage mechanism tracking and data management.
• Hands-on RBI planning and execution (API 580/581).
• Experience with corrosion rate analysis and remaining life calculations.
• Knowledge of OSHA PSM and API/ASME standards.
• PCMS-CMMS integration (SAP PM / Maximo).
• Ability to generate condition monitoring dashboards and reports.

Responsibilities

• Configure and maintain PCMS master data for Static Equipment, PSV, piping and pipelines.
• Manage inspection data workflows in PCMS with validation and QA checks.
• Develop and implement RBI programs for pressure vessels and piping.
• Coordinate with cross-functional teams for inspection planning and execution.
• Perform thickness monitoring and remaining life assessments using PCMS.
• Track damage mechanisms and corrosion circuits for assets.
• Generate inspection schedules aligned with mechanical integrity requirements.
• Conduct fitness-for-service evaluations and track repairs in PCMS.
• Support PSV inspection, testing and certification tracking in PCMS.
• Enable integration with CMMS systems for maintenance execution.
• Develop dashboards and reports for asset condition and KPIs.

Skills

PCMS for Asset Integrity

Static Equipment Integrity

PSV Piping & Pipeline

RBI planning & execution

Integrity data management

OSHA PSM knowledge

CMMS integration SAP/Maximo

Data dashboards & reports

Education

Bachelor's Degree in Mechanical / Metallurgy / Corrosion Engineering

Tools

SAP PM

Maximo

MS Office

Job description

Job Description & Skill Requirement

We are seeking a technically strong PCMS Consultant / Asset Integrity Engineer to support Run & Maintenance operations with a focus on Static Equipment, Pressure Safety Valves (PSV), Piping & Pipelines, and Corrosion Management. The role requires deep expertise in Plant Condition Management System (PCMS), inspection data management, RBI strategies, and mechanical integrity compliance. The consultant will work closely with inspection teams, reliability engineers, and IT to ensure data accuracy, asset reliability, and regulatory compliance.

Key Responsibilities

• Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines including asset hierarchies, inspection points, and corrosion loops. Ensure timely deliverables within SLA due dates.
• Manage and execute inspection data workflows in PCMS including data entry, validation, and quality checks for integrity assessments.
• Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels, piping circuits, and safety critical equipment.
• Coordinate with cross-functional teams (Inspection, Reliability, Operations) for inspection planning and execution.
• Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API standards).
• Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
• Support PSV inspection, testing, and certification tracking in PCMS including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs to support decision making.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD (Asset Condition Data) lifecycle management including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning, capital projects, and risk mitigation strategies using PCMS data.

Required Skills & Expertise

• Expert in PCMS for Asset Integrity & Mechanical Integrity Management
• Strong experience in Static Equipment, PSV, Piping & Pipeline Integrity
• Proficient in corrosion monitoring, damage mechanism tracking, and inspection data management
• Hands-on expertise in RBI planning & execution (API 580/581)
• Experience in thickness monitoring, corrosion rate analysis, and remaining life calculations
• Strong understanding of OSHA PSM, Mechanical Integrity, and industry standards (API, ASME)
• Experience in PCMS-CMMS integration (SAP PM / Maximo)
• Ability to generate condition monitoring dashboards and analytical reports
• Knowledge of fitness-for-service (API 579) assessments and repair tracking
• Strong analytical and problem-solving capabilities for integrity and reliability improvement
• Experience in managing large-scale asset data for Run & Maintenance environments
• Proficient in MS Office and familiarity with digital inspection tools and reporting systems

Mandatory Requirement

• Valid PCMS Certification (Plant Condition Management System) is MUST

Preferred Qualifications

• Bachelor’s Degree in Mechanical / Metallurgy / Corrosion Engineering
• Certification in API 510 / 570 / 653 / 580 / 579 is preferred
• Experience in Oil & Gas upstream / midstream / downstream operations

Qualification

• Engineering Degree or equivalent with 10+ Years Experience

"LTTS is an Equal Opportunity Employer and maintains a clear policy against discrimination based on age, disability, sex, race, religion or belief, gender reassignment, marriage/civil partnership, pregnancy/maternity, or sexual orientation. As an inclusive organization, we actively endorse equal opportunities for all candidates with the right mix of talent, skills, and potential. We encourage applications from a diverse pool of candidates and selection for roles will solely be based on individual merit."

"L&T Technology Services LTD is an equal opportunity employer and is committed to providing reasonable accommodations to qualified individuals with disabilities. If you require any accommodations to participate in the recruitment process or to perform the essential functions of the job, please let us know. We will work with you to provide reasonable accommodations in accordance with applicable law."