PCMS Engineer

Katalyst-Healthcares-; Houston (TX); On-site; USD 120,000 - 150,000; Full time

Job summary

Katalyst-Healthcares- Houston, TX seeks an experienced PCMS Engineer to configure and maintain PCMS master data for equipment, including hierarchies and inspection points.

You will develop RBI programs, perform remaining life assessments, track corrosion, and support CMMS integrations (SAP PM / Maximo) to improve reliability and compliance. The role requires 10+ years in asset/mechanical integrity and a PCMS certification.

Qualifications

• 10+ years of experience in asset integrity or mechanical integrity engineering.
• Experience managing large-scale asset data for Run & Maintenance environments.
• Experience in Oil & Gas upstream / midstream / downstream operations preferred.

Responsibilities

• Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines, including asset hierarchies, inspection points, and corrosion loops.
• Manage and execute inspection data workflows in PCMS with data entry, validation and quality checks.
• Develop and implement RBI programs for pressure vessels, piping circuits, and safety-critical equipment.
• Coordinate with cross-functional teams for inspection planning and execution.
• Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API).
• Conduct fitness-for-service evaluations and track repair actions within PCMS.
• Support PSV inspection, testing, and certification tracking in PCMS, including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD lifecycle management, including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning, capital projects, and risk mitigation using PCMS data.

Skills

PCMS Expertise

Asset Integrity

Mechanical Integrity

Corrosion Monitoring

RBI Planning

Piping & Pipeline

Data Management

Dashboarding

OSH A PSM

Education

Bachelor's degree in mechanical / Metallurgy / Corrosion Engineering

Engineering Degree or equivalent

Tools

SAP PM

Maximo

PCMS

Job description

Job Summary: The PCMS Engineer will be responsible for configuring and maintaining Plant Condition Management System (PCMS) master data and supporting asset integrity and mechanical integrity management. The role involves inspection data management, Risk-Based Inspection (RBI), corrosion monitoring, remaining life assessments, and compliance with industry standards. The candidate must have a valid PCMS Certification (Plant Condition Management System).

Roles & Responsibilities:

• Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines, including asset hierarchies, inspection points, and corrosion loops. Ensure timely deliverables within SLA due dates.
• Manage and execute inspection data workflows in PCMS, including data entry, validation, and quality checks for integrity assessments.
• Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels, piping circuits, and safety-critical equipment.
• Coordinate with cross-functional teams (Inspection, Reliability, Operations) for inspection planning and execution.
• Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API standards).
• Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
• Support PSV inspection, testing, and certification tracking in PCMS, including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs to support decision-making.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD (Asset Condition Data) lifecycle management, including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning, capital projects, and risk mitigation strategies using PCMS data.

Education:

• Bachelor's degree in mechanical / Metallurgy / Corrosion Engineering preferred.
• Engineering Degree or equivalent.

Experience:

• 10+ years of experience in asset integrity, mechanical integrity, or related engineering environments.
• Experience managing large-scale asset data for Run & Maintenance environments.
• Experience in Oil & Gas upstream / midstream / downstream operations is preferred.

Required Skills & Expertise:

• Expert in PCMS for Asset Integrity & Mechanical Integrity Management.
• Strong experience in Static Equipment, PSV, Piping & Pipeline Integrity.
• Proficient in corrosion monitoring, damage mechanism tracking, and inspection data management.
• Hands-on expertise in RBI planning & execution (API 580/581).
• Experience in thickness monitoring, corrosion rate analysis, and remaining life calculations.
• Strong understanding of OSHA PSM, Mechanical Integrity, and industry standards (API, ASME).
• Experience in PCMS-CMMS integration (SAP PM / Maximo).
• Ability to generate condition monitoring dashboards and analytical reports.
• Knowledge of fitness-for-service (API 579) assessments and repair tracking.
• Strong analytical and problem-solving capabilities for integrity and reliability improvement.
• Proficient in MS Office and familiarity with digital inspection tools and reporting systems.

Mandatory Requirement:

• Valid PCMS Certification (Plant Condition Management System) is a.

Preferred Qualifications:

• Certification in API 510 / 570 / 653 / 580 / 579 is preferred.
• Experience in Oil & Gas upstream / midstream / downstream operations.