Paint Process Engineer

DaikyoNishikawa USA, Inc.; Alabama; On-site; USD 75,000 - 93,000; Full time

Job summary

DaikyoNishikawa USA, Inc. is seeking a Paint Process Engineer to lead the development of water-based primer/base coat and 2K clear coat processes. You will drive start-up, QC plans, PFMEA, and cross-functional collaboration within an automotive body shop environment.

The role requires experience with FANUC robotics and PLCs (Allen-Bradley/Omron), and a strong track record in process optimization and training. Alabama-based, on-site position with growth opportunities.

Qualifications

• Bachelore2s degree in engineering or equivalent experience.
• FANUC Paint Robot experience required, 5+ years preferred.
• Allen Bradley or Omron PLC experience preferred.

Responsibilities

• Knowledge of water-based primer/base coat and 2K clear coat processes.
• Support paint program start-up from concept to volume ramp-up.
• Develop and implement paint process QC plans and PFMEA.
• Forge cross-functional relationships with engineering, suppliers, quality, and manufacturing.
• Lead Color Harmony reviews with internal quality and customer paint teams.
• Coordinate launch activities and trials with product and plant engineering.
• Develop and implement training programs for production associates.
• Identify new tools, equipment, and processes to improve quality and efficiency.
• Balance safety, quality, throughput, cost and people to maximize value.

Skills

Water-based paints

2K Clear Coat

Root cause analysis

Process optimization

Cross-functional

Training program design

Safety awareness

Automation

Robotics

Team player

Education

Bachelore2s Degree in Engineering

Tools

FANUC Paint Robot

Allen-Bradley PLC

Omron PLC

Job description

JOB DESCRIPTION
Paint Process Engineer

DEPARTMENT: Engineering

REPORT TO: Engineering Department Manager

BASIC FUNCTION: This position requires an experienced professional with a comprehensive experience in paint processes and will be responsible for developing optimal Water-based Primer / Base Coat and 2K Clear Coat processes. Our ideal candidate exhibits a can-do attitude and approaches his or her work with vigor and determination. Candidates will be expected to demonstrate excellence in their respective fields, to possess the ability to learn quickly, and to strive for perfection within a fast-paced environment.
REQUIREMENTS:

• Knowledge of Water-based Primer / Base Coat and 2K Clear Coat processes.
• Support paint program start-up from the initial concept all the way to volume ramp-up.
• Help achieve the defined volume, premium paint appearance quality, costs, and safety objectives.
• Develop and implement paint process quality control plans for water-based primer/base coat and 2K clear coat processes and finesse/polish.
• Forge excellent cross-functional relationships with engineering, suppliers, quality, and manufacturing (Body-In-White & General Assembly).
• Manage and lead Color Harmony reviews with Internal Quality and Customer Paint Quality team members.
• Develop and implement Paint PFMEA standards and policies
• Process Control Plans.
• Coordinate launch activities and trials with both Product and Plant Engineering.
• Develop and implement training programs for production associates.
• Identify, trial, and implement any new tools, equipment, and processes that could improve quality and manpower efficiency.
• Effectively manage and balance safety, quality, throughput, cost, and people to provide maximum value to the customer and the company.
• Strong with defect analysis, root cause, and reporting
• Fanuc Automation Experience Preferred
• Fanuc robotics – Online/Offline programming
• Fluent with equipment & process planning, budget process, and simultaneous engineering activities.
• Experienced team player.
• Passion to continuously improve and maintain the process.
• Experience with driving standard methods and procedures.
• Preferred experience with water-based paint processes.
• Knowledge of paint equipment & layouts

EDUCATION/ EXPERIENCE PREFERRED

• Bachelor’s Degree in Engineering Preferred or 10+ years experience (Manufacturing / Mechanical / Electrical / Operations / Industrial)
• FANUC Paint Robot experience required, 5+ year experience preferred
• Allen Bradley or Omron PLC experience preferred
• 5+ years of relevant experience in a similar role within an automotive OEM – Tier 1/2 paint shop

I understand the responsibilities and duties described herein.

_____________________________________ _____________________________
Signature Date

DNUS is committed to encouraging diversity and inclusion in the workplace. DNUS will not discriminate based on any protected class in it’s hiring/onboarding/employment practices. Reasonable accommodations can be requested and will be considered as it relates to the essential functions of this job.

About DNUS, Inc.:

Daikyo Corporation was established in 1953 in Fuchu-cho, Aki-gun, Hiroshima-ken Japan. As a manufacturer of plastic products for automotive, machinery, electric appliance, vessels, and general household purposes. Today, DaikyoNishikawa (DNUS) Inc. established its first venture in the United States in 2019, primarily serving Mazda and Toyota automotive industry. DNUS, Inc. is a high-end technology and quality-driven automotive company. It is the policy of DNUS, Inc. to provide full and equal employment opportunities to all employees and potential employees without regard to race, color, religion, national or ethnic origin, veteran status, age, gender identity or expression, sexual orientation, genetic information, physical or mental disability or any other legally protected status.