Paint Process Engineer

DaikyoNishikawa USA, Inc.; Madison (AL); On-site; USD 85,000 - 120,000; Full time

Job summary

DaikyoNishikawa USA, Inc. seeks a Paint Process Engineer with extensive experience in water-based primer/base coat and 2K clear coat processes to optimize manufacturing performance.

You will lead process development, start-up, and continuous improvement initiatives to meet quality, safety, and efficiency targets. The role requires strong cross-functional collaboration with engineering, quality, and production teams, plus hands-on experience with FANUC robotics and process control planning in an

Qualifications

• Knowledge of water-based primer/base coat and 2K clear coat processes.
• Experience implementing paint process quality control plans and PFMEA.
• Experience with Fanuc automation and robotics in a paint shop.

Responsibilities

• Develop and optimize water-based primer/base coat and 2K clear coat processes.
• Lead paint program start-up from concept to volume ramp-up.
• Create and implement paint process quality control plans and PFMEA.
• Coordinate launches and trials with Product and Plant Engineering.
• Balance safety, quality, throughput, and cost while driving continuous improvement.

Skills

Water-based paint processes

2K Clear Coat

Paint process quality control

Root cause analysis

Fanuc Robotics

Cross-functional collaboration

Education

Bachelor's Degree in Engineering

Tools

Fanuc Paint Robot

Allen Bradley PLC

Omron PLC

Job description

Paint Process Engineer

DEPARTMENT: Engineering

REPORT TO: Engineering Department Manager

BASIC FUNCTION: This position requires an experienced professional with a comprehensive experience in paint processes and will be responsible for developing optimal Water-based Primer / Base Coat and 2K Clear Coat processes. Our ideal candidate exhibits a can-do attitude and approaches his or her work with vigor and determination. Candidates will be expected to demonstrate excellence in their respective fields, to possess the ability to learn quickly, and to strive for perfection within a fast-paced environment.

REQUIREMENTS:

• Knowledge of Water-based Primer / Base Coat and 2K Clear Coat processes.
• Support paint program start-up from the initial concept all the way to volume ramp-up.
• Help achieve the defined volume, premium paint appearance quality, costs, and safety objectives.
• Develop and implement paint process quality control plans for water-based primer/base coat and 2K clear coat processes and finesse/polish.
• Forge excellent cross-functional relationships with engineering, suppliers, quality, and manufacturing (Body-In-White & General Assembly).
• Manage and lead Color Harmony reviews with Internal Quality and Customer Paint Quality team members.
• Develop and implement Paint PFMEA standards and policies
• Process Control Plans.
• Coordinate launch activities and trials with both Product and Plant Engineering.
• Develop and implement training programs for production associates.
• Identify, trial, and implement any new tools, equipment, and processes that could improve quality and manpower efficiency.
• Effectively manage and balance safety, quality, throughput, cost, and people to provide maximum value to the customer and the company.
• Strong with defect analysis, root cause, and reporting
• Fanuc Automation Experience Preferred
• Fanuc robotics - Online/Offline programming
• Fluent with equipment & process planning, budget process, and simultaneous engineering activities.
• Experienced team player.
• Passion to continuously improve and maintain the process.
• Experience with driving standard methods and procedures.
• Preferred experience with water-based paint processes.
• Knowledge of paint equipment & layouts

EDUCATION/ EXPERIENCE PREFERRED

• Bachelor's Degree in Engineering Preferred or 10+ years experience (Manufacturing / Mechanical / Electrical / Operations / Industrial)
• FANUC Paint Robot experience required, 5+ year experience preferred
• Allen Bradley or Omron PLC experience preferred
• 5+ years of relevant experience in a similar role within an automotive OEM - Tier 1/2 paint shop

I understand the responsibilities and duties described herein.

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Signature Date

DNUS is committed to encouraging diversity and inclusion in the workplace. DNUS will not discriminate based on any protected class in it's hiring/onboarding/employment practices. Reasonable accommodations can be requested and will be considered as it relates to the essential functions of this job.

About DNUS, Inc.:

Daikyo Corporation was established in 1953 in Fuchu-cho, Aki-gun, Hiroshima-ken Japan. As a manufacturer of plastic products for automotive, machinery, electric appliance, vessels, and general household purposes. Today, DaikyoNishikawa (DNUS) Inc. established its first venture in the United States in 2019, primarily serving Mazda and Toyota automotive industry. DNUS, Inc. is a high-end technology and quality-driven automotive company. It is the policy of DNUS, Inc. to provide full and equal employment opportunities to all employees and potential employees without regard to race, color, religion, national or ethnic origin, veteran status, age, gender identity or expression, sexual orientation, genetic information, physical or mental disability or any other legally protected status.