Operations Process Engineer

Opta Group; Milan (MI); On-site; USD 80,000 - 120,000; Full time

Job summary

Opta Group in Michigan seeks a Process Engineer to improve manufacturing processes, drive efficiency, and reduce costs. You will analyze operating data, develop improvements, and lead cross-functional teams to implement changes that boost throughput and reliability.

This role emphasizes LEAN principles, maintenance optimization, and CAPA-driven problem solving across plant operations. The ideal candidate will have a background in mechanical, industrial, or electrical engineering with hands-on

Qualifications

• Bachelor's degree in Mechanical, Industrial or Electrical Engineering.
• 3–5 years in an engineering or operations role.
• 2 years using LEAN and/or Six Sigma methodologies.
• Value Stream Mapping experience required.
• Knowledge of manufacturing processes, equipment operation, and quality standards.
• Ability to interpret and relay drawing specifications and programming commands.
• Proficiency with CAD software such as AutoCAD and SolidWorks.

Responsibilities

• Optimize production processes to deliver cost savings, improve quality and support new product capabilities.
• Improve process efficiency and utilization of labor, energy, and materials.
• Analyze workflows to streamline processes and maximize productivity while promoting safety.
• Identify bottlenecks and devise solutions to resolve them.
• Research new manufacturing technology and prepare proposals for management.
• Monitor production records and maintain documentation.
• Ensure compliance with regulations and guidelines through proactive solutions.
• Implement LEAN, equipment reliability, and automation in plant operations.
• Lead projects from design to installation and commissioning.
• Track maintenance KPI's (MTBF/MTTR) and equipment reliability.
• Diagnose equipment breakdowns and implement CAPA to minimize downtime.
• Communicate with operators and management to align on improvements.
• Develop 2D/3D drawings and CAD designs.

Skills

LEAN manufacturing

Six Sigma

Value Stream Mapping

Root Cause Analysis

Problem solving

Communication skills

Green Belt

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Industrial Engineering

Bachelor's degree in Electrical Engineering

Tools

AutoCAD

SolidWorks

CMMS software

Job description

POSITION SUMMARY

The Process Engineer will seek to improve overall manufacturing processes as measured by improved operating efficiency, increased throughput and or reduced operating costs, develop and monitor maintenance KPI’s. Solutions will be developed through detailed analysis of the manufacturing operations and the implementation of continuous improvement initiatives. The successful candidate will be expected to analyze plant manufacturing operating data with a focus on maintenance, recommend, and facilitate improvements to work practices, equipment, processes, methods, and controls by striving to resolve inefficiencies and eliminate waste.

KEY RESPONSIBILITIES

• Optimize production processes to deliver cost savings, improve quality, and support new product capabilities
• Improve process efficiency and utilization of resources including labor, energy, and raw materials
• Analyze both employee and machinery workflows to streamline processes and maximize productivity while promoting personnel safety and a healthy work environment
• Identify process bottlenecks and devise solutions to resolve them
• Research new manufacturing technology and equipment and prepare proposals to justify the management expenditure
• Monitor and track manufacturing systems’ functionality and production records, maintain production documentation
• Ensure all processes and equipment comply with all state and federal regulations/guidelines through proactive solutions and technologies
• Implement and advance LEAN manufacturing principles, equipment reliability, and automation into plant operations
• Perform Value Stream Mapping to identify bottlenecks, Root Cause Analysis to improve quality and process
• Confer with plant management, shift operators, and maintenance personnel regarding manufacturing capabilities, production schedules, preventative maintenance and other considerations to facilitate production process improvements
• Communicate effectively with shift operators, maintenance, and operational management ensuring alignment when introducing implementing new processes, work instructions, and equipment
• Develop design and drawings (2D and 3D) using CAD software
• Lead projects from design/analysis to installation and commissioning
• Work closely with operations, maintenance, EHS&Q, and necessary resources in pursuit of manufacturing efficiencies
• Track and analyze maintenance KPI`s including MTBF and MTTR and equipment/line reliability.
• Diagnose/Troubleshoot equipment breakdowns and implement CAPA plants to minimize downtime
• MonitorOEE to ensure high equipment availability and performance.
• Maintain detailed database of key equipment/part suppliers, distributors, OEMs, consumables for timely and efficient procurement of parts and materials.
• Other duties as assigned

SKILLS AND EXPERIENCE

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering or Electrical Engineering
• 3-5 years of relevant experience in an engineering or operations role
• 2 years of experience utilizing LEAN and or Six Sigma methodologies
• Previous Value Stream Mapping experience required
• Knowledge of manufacturing processes, equipment operation, and/or quality standards
• Ability to interpret and relay drawing specifications and programming commands
• Excellent computer literacy and interpersonal communication skills
• Industrial flow/process flow, independent problem-solving skills
• Critical thinking and strategic planning skills
• Green Belt in Lean manufacturing is an asset
• Possess basic electrical knowledge, including familiarity with PLCs, electrical schematics and wiring diagrams is an asset
• Proficiency with CMMS software or prior experience with tracking and managing maintenance data in spreadsheets is essential
• Proficiency with CAD software such as AutoCAD and Solidworks or equivalent is required
• Availability to drive and visit other Opta sites will be required

PHYSICAL REQUIREMENTS

• Must be able to traverse property and facility to diagnose and evaluate issues and assist with the planning of repairs or maintenance.
• Prolonged periods sitting at a desk and working on a computer.
• Must be able to lift 25 pounds at a time.