Melt Shop Improvement Facilitator

Gerdau Ameristeel Corp.; Monroe (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

Gerdau Ameristeel Corp. is seeking a candidate to identify, develop, and implement opportunities for improvement in processes, products, and production within the Melt Shop.

The role emphasizes driving continuous improvement through QIS, Six Sigma, and other methodologies while coordinating with the Department Superintendent and staff. The incumbent will develop standards, oversee 5S, safety activities, CAPEX projects, and training across the team, ensuring efficiency, effectiveness, and a

Qualifications

• Bachelor’s degree in Engineering or Materials Science.
• 3–5 years of industrial/manufacturing experience.
• Strong knowledge of steel manufacturing and heavy mill machinery.

Responsibilities

• Lead continuous improvement initiatives in the Melt Shop.
• Develop, implement, and adjust operational standards, systems, and equipment.
• Coordinate CAPEX projects and data analysis.
• Coach employees in improvement methodologies and operational excellence.

Skills

Manufacturing experience

Communication skills

Leadership

Training others

Education

Bachelor's degree in Engineering or Materials Science

Tools

QIS

Six Sigma

CAPEX analysis

Job description

At Gerdau, we empower our people to grow, thrive, and make a difference—together. With a culture built on trust and teamwork, we offer meaningful work, continuous development, and opportunities to shape your future. We invite you to come work with us, where your contributions are valued, your voice is heard, and your career is forged with purpose

The primary role of this position is to identify, develop, and implement opportunities for improvement in processes, products, and production within the Melt Shop. Responsibilities include the development of new standards and the refinement of existing standards, structures, systems, and equipment to ensure process efficiency and effectiveness. The incumbent is responsible for driving continuous improvement through the application of methodologies, QIS improvement principles, and technical and engineering tools, working in close coordination with the appropriate Superintendent, Routine Facilitator, and operational staff within the assigned area of responsibility.

Key Responsibilities

• Lead and coordinate continuous improvement initiatives within the Melt Shop.
• Develop, implement, and adjust operational standards, systems, and equipment.
• Ensure efficiency and effectiveness of all improvement efforts.
• Apply QIS, Six Sigma, and other process improvement methodologies.
• Support and oversee 5S initiatives, failure analysis, results management, and safety activities.
• Coordinate and manage CAPEX projects, including data compilation and analysis.
• Assist location management with the Annual Action Plan and administration of policies, procedures, and processes.
• Coach and train employees on improvement methodologies and operational excellence tools.
• Act as a change agent, motivating and influencing employees at all organizational levels.

Qualifications

• Bachelor’s degree in Engineering, or Materials Science.
• 3–5 years of experience in an industrial or manufacturing environment.
• Strong working knowledge of steel manufacturing processes and heavy mill machinery.
• Previous experience in scrap processing, melting, refining, casting, refractory operations, and supervisory or facilitation roles is required.
• Demonstrated advanced knowledge of business systems and complex technical and engineering processes.
• Proven ability to train, coach, and develop employees.
• Strong presentation, communication, interpersonal, and organizational skills.
• Detail-oriented, results-driven, and capable of working effectively with employees at all organizational levels.

Reporting Relationship & Scope

• Reports directly to the Department Superintendent.
• Coordinates closely with cross-functional groups across the facility.
• Responsible for supporting and contributing to training and development activities for site employees.
• Role encompasses a moderate scope and breadth of responsibility, covering manufacturing processes, complex equipment, and a moderate level of budget and CAPEX oversight.

The incumbent must be responsible for the safety of all individuals who work under his/her management, seeking continuous improvement related to employee’s health and safety, environment and the process efficiency and customer’s satisfaction with the quality of products and services. All efforts must be directed for preventive actions.

Gerdau believes in equal employment opportunity related to all employees and applicants for employment. It is the policy of Gerdau that there will be no discrimination against any employee or applicant for employment on the basis of race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or other legally protected status. All external applicants must be legally eligible to immediately work in the country of hire without current or future sponsorship.

If you are vision-impaired or have some other disability under the Americans with Disabilities Act / Accessible Canada Act or a similar law, and you wish to discuss potential accommodations related to applying for employment at Gerdau, please contact our Talent Acquisition Team at (866)-788-2798 [e-mail]