Mechanical Engineer II: Embedded Controls for Generators

Generac; Waukesha (WI); On-site; USD 85,000 - 105,000; Full time

Job summary

Generac Home is seeking a Mechanical Engineer II to design and validate mechanical components for embedded controls and power generation products. You will develop controller assemblies, work with electrical and controls teams, and help translate requirements into robust, manufacturable parts.

The role emphasizes 3D CAD modeling, PLM processes, mechanical analysis (FEA, thermal), and collaboration across disciplines to ensure product quality, reliability, and manufacturability.

Qualifications

• Bachelor of Science in Mechanical Engineering or closely related field.
• 2+ years of mechanical design experience from concept to production.
• Experience designing enclosures, sheet metal, plastics, and electromechanical assemblies preferred.
• Expert proficiency with 3D CAD and PLM/drawing release systems (Creo, SolidWorks, NX, Windchill).
• Strong knowledge of mechanical analysis and simulation methods (FEA, thermal, tolerance stack-up).
• Understanding of manufacturing processes for sheet metal, plastics, casting, and electromechanical assembly.
• Ability to translate technical information for cross-functional audiences.
• Willingness to travel occasionally and work with suppliers.

Responsibilities

• Mechanical design of electronic controller assemblies used in generator products.
• Develop and support user interface/control modules for generator operation.
• 3D modeling and PLM for mechanical assemblies with portfolio standards.
• Lead design reviews, tolerance analyses, and FMEA/DFMEA activities.
• Collaborate with firmware, electrical, systems engineering, and operations to define requirements and interfaces.
• Troubleshoot mechanical design issues and support production and field issues.
• Coordinate with suppliers on tooling, fabrication methods, and component qualification.
• Occasional travel to other sites.

Skills

3D CAD

FEA

Thermal analysis

PLM

Windchill PLM

GD&T

Enclosures design

Embedded systems

Generators

Cross-functional collaboration

Education

Bachelor of Science in Mechanical Engineering

Tools

Creo

SolidWorks

NX

Windchill PLM

Job description

Generac Home is seeking a Mechanical Engineer II to design and validate mechanical components for embedded controls and power generation products. You will develop controller assemblies, work with electrical and controls teams, and help translate requirements into robust, manufacturable parts.

The role emphasizes 3D CAD modeling, PLM processes, mechanical analysis (FEA, thermal), and collaboration across disciplines to ensure product quality, reliability, and manufacturability.