Mechanical Design Engineer

United Pharma; Michigan; On-site; USD 85,000 - 120,000; Full time

Job summary

United Pharma in Michigan seeks a Mechanical Design Engineer to design, develop, and validate air intake systems for internal combustion engines and hybrid vehicles. You will work on ducts, air cleaners, hoses, resonators, filters, brackets, and charge ducts, focusing on packaging and validation.

You will lead CAD/CAE activities, coordinate prototyping and testing, implement DFMEA and DVP&R, and collaborate with suppliers and plants. Occasional travel is required.

Qualifications

• Bachelor's degree in Mechanical or Electrical Engineering from ABET-accredited program.
• Strong understanding of air intake systems and components.
• Working knowledge of CAD design and engineering documentation.
• Experience with DFMEA and DVP&R.
• Ability to manage suppliers and coordinate cross-functional teams.
• Excellent written and verbal communication skills.
• Willingness to travel domestically and internationally.

Responsibilities

• Lead design and development activities for air intake systems, from initial packaging through component and system validation.
• Coordinate CAD design, CAE analysis, prototyping, and physical testing to meet engine and vehicle performance requirements.
• Develop and apply Design Failure Mode and Effects Analysis (DFMEA) and Design Validation Plans (DVP&R).
• Coordinate with suppliers, track development progress, and ensure component maturity and program milestones are achieved.
• Support sourcing activities, supplier management, and technical design reviews.
• Assist with vehicle and engine assembly plant activities, including occasional onsite support.
• Address quality concerns, process change validation, and post-launch cost-reduction initiatives.

Skills

Air intake systems knowledge

DFMEA & DVP&R experience

Supplier management

Communication skills

Travel willingness

Cross-functional coordination

Education

ABET-accredited Mechanical/Electrical Engineering degree

Tools

CAD design

Engineering documentation

Job description

We are seeking an experienced Mechanical Design Engineer to design, develop, and validate air intake systems for internal combustion engine and hybrid electric vehicles. The role involves working on air intake components such as clean and dirty side ducts, air cleaners, make-up air hoses, resonators, air filters, brackets, and charge ducts.

Key Responsibilities:

• Lead design and development activities for air intake systems, from initial packaging through component and system validation.
• Coordinate CAD design, CAE analysis, prototyping, and physical testing to meet engine and vehicle performance requirements.
• Develop and apply Design Failure Mode and Effects Analysis (DFMEA) and Design Validation Plans (DVP&R).
• Coordinate with suppliers, track development progress, and ensure component maturity and program milestones are achieved.
• Support sourcing activities, supplier management, and technical design reviews.
• Assist with vehicle and engine assembly plant activities, including occasional onsite support.
• Address quality concerns, process change validation, and post-launch cost-reduction initiatives.

Required Skills & Qualifications:

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, or equivalent from an ABET-accredited program.
• Strong understanding of air intake systems and related components.
• Working knowledge of CAD design and engineering documentation.
• Experience developing and applying DFMEA and DVP&R.
• Ability to manage suppliers, coordinate cross-functional teams, and handle multiple activities.
• Strong written and verbal communication skills.
• Willingness to travel domestically and internationally to supplier locations, assembly plants, proving grounds, and technical centers.