Master Technician - Senior Start Up

Gregory Poole; Garner, Northern (NC, KY); Hybrid; USD 90,000 - 130,000; Full time

Job summary

Gregory Poole Equipment Company seeks a Master Technician- Senior Start Up to commission and optimize CAT generator systems and integrate them with site power infrastructure. You will be the onsite technical authority for start-up, testing, and customer turnover, ensuring safe and compliant operation.

Required expertise includes CAT controls, switchgear, ATS, and paralleling. Strong programming and troubleshooting skills, plus NFPA/IEEE knowledge, are essential for successful commissioning and

Qualifications

• 5–7+ years’ experience with generator packages, switchgear, and ATS.
• Experience diagnosing and repairing diesel and gas engine failures.
• Must lift 75 lbs safely and work onsite.
• CAT controls expertise and site commissioning standards knowledge.

Responsibilities

• Perform full initial start-up on Caterpillar generator sets (10 kW to multi-MW).
• Program, configure, and troubleshoot CAT control platforms (EMCP 2/3/4, MCP, LSM).
• Validate governor/AVR, load sharing, and paralleling logic.
• Run load bank tests, waveform analysis, and transient testing.
• Lead on-site safety and customer turnover.

Skills

CAT controls

Power systems

ATS integration

Paralleling

CANbus/Modbus

Governor/AVR tuning

Load bank testing

SCADA/controls

Electrical troubleshooting

Genset commissioning

Education

High School diploma

Technical college certificate

Tools

Caterpillar Electronic Technician Software

Oscilloscopes

Digital Multimeters

Phase indication meters

Harmonic distortion meters

Load banks

PLC knowledge

Job description

3201 Integrity Dr, Garner, NC 27529, USA

Job Description

Posted Friday, August 21, 2026 at 4:00 AM

Primary Function

The Master Technician- Senior Start Up will commission, program, optimize small and large CAT generator systems and integrate them with site power infrastructure, including ATS, switchgear, paralleling equipment, and SCADA/controls systems. The role will be the technical authority onsite for initial start-up, functional testing, system programming, troubleshooting, and customer turnover. It requires an expert in CAT controls and power system operation who can ensure systems operate safely, reliably, and in compliance with NEC, NFPA 70/70E/110, IEEE, and Caterpillar commissioning standards.

• Perform full initial start‑up on Caterpillar generator sets from 10 kW to multi‑megawatt units
• Program, configure, and troubleshoot all Caterpillar control platforms, including EMCP 2/3/4 series, Cat Digital Genset Controllers, paralleling controls (MCP, LSM), and CANbus/Modbus components
• Validate and adjust governor/AVR parameters, load sharing, kVAR/PF controls, droop/isochronous settings, and paralleling logic
• Run complete load bank tests (resistive/reactive), step tests, waveform analysis, and transient response testing
• Ensure all programming aligns with Caterpillar commissioning standards and site design documents

Automatic Transfer Switch (ATS) Start‑Up, Testing & Troubleshooting

• Perform full initial start‑up, functionality testing, and troubleshooting for Caterpillar, ASCO, Eaton, Zenith, ABB, and other ATS manufacturers.
• Verify voltage/frequency sensing, time delays, transfer/retransfer logic, and contact/interlock verification
• Test closed‑transition/open‑transition operation and verify proper communication with CAT generator controls
• Document all ATS test data and ensure compliance with NFPA 110 Level 1/Level 2 requirements

Switchgear Integration (LV/MV)

• Possess extensive knowledge of switchgear components, protective devices, interlocking schemes, and control wiring
• Perform I/O verification, point‑to‑point checks, and sequence-of‑operations testing
• Troubleshoot breaker circuits, sync check circuits, PT/CT circuits, and protection elements
• Validate paralleling with gensets and utility and confirm relay configurations
• Coordinate with engineering on settings and coordination studies

Troubleshooting & System Optimization

• Diagnose issues involving mechanical, electrical, controls, and network communication layers
• Perform root‑cause analysis on sync failures, load sharing imbalance, nuisance trips, communication faults, and power quality problems
• Adjust CAT controller parameters to ensure stable and reliable performance

Safety, Documentation & Project Execution

• Lead on‑site safety (NFPA 70E, arc flash boundaries, LOTO, JHAs)
• Provide end‑user training on CAT generator and controls operation
• Coordinate with engineers, electricians, utilities, contractors, and inspectors

Education

High School graduate; technical college graduate preferred.

Work Experience

• 5-7+ years' experience with generator packages, switchgear, and Automatic Transfer Switches (3+ years as a high level GPEC EPG Master Technician performer for all internal candidates).
• Experience in diagnosing and repairing diesel and gas engine failures.

Physical

• Must be able to periodically lift and handle 75 lbs. in a safe manner.

Other

• Former Caterpillar (CAT) dealership or OEM experience is highly preferred.
• Experience with Caterpillar Electronic Technician Software is a plus.
• Must be well versed in the electrical and mechanical aspects of power generation.
• Must have knowledge of Generator and Utility Paralleling, PLC’s, Electronic Engine Governors, Remote Monitoring Systems, Industrial Controls, and other Power Distribution equipment.
• Proficient with various types of electronic test equipment such as Oscilloscopes, Digital Voltage Meters, Phasing Indication Meters, Harmonic Distortion Meters, and Load Banks (resistive/reactive).
• Must be able to understand electronic diagrams and schematics
• Possess or immediately obtain related mechanical/electrical hand tools that meet required company standards.
• Must have a valid state driver’s license with an acceptable driving record.
• Must be able to drive a company vehicle daily and periodically take overnight business trips.
• Must have advanced PC skills preferably with MS Excel, Word, Outlook and other Windows based programs.
• Excellent customer service and communication skills are required.

Gregory Poole Equipment Company is an Equal Opportunity/Affirmative Action employer and will consider all qualified applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.

3201 Integrity Dr, Garner, NC 27529, USA