Manufacturing Process Engineer with 2-4 years experience

Paycom; Hebron Estates (KY); On-site; USD 70,000 - 90,000; Full time

Benefits offered by this job

Health insurance

Dental insurance

Vision insurance

Retirement plan

Paid time off

Job summary

Bonfiglioli USA in Hebron, KY is seeking a Process Engineer to establish manufacturing processes, line concepts, and floor layouts. You will partner with Production, Customers, and Vendors to support program startups and improvements.

Responsibilities include leading lean initiatives, developing process instructions, managing FMEA, and coordinating tooling and equipment. Domestic and international travel may be required.

Qualifications

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering.
• Minimum 2 years engineering experience; automotive assembly preferred.
• Familiar with Value Stream Mapping, LEAN, JIT delivery concepts.
• Experience with APQP, FMEA, Control Plans and PPAP is a plus.
• Working knowledge of ERP/MRP systems (SAP experience required).
• Proficiency with AutoCAD, SolidWorks or Pro-E and MS Office.

Responsibilities

• Act as project process engineer on new or startup programs.
• Lead continuous improvement and lean initiatives across projects.
• Plan and implement assembly process improvements to meet goals.
• Audit processes and resolve nonconformances.
• Develop process diagrams and floor layouts using CME standards.
• Maintain FMEA and track product/process changes.
• Prepare equipment spare parts lists and tooling specs.
• Coordinate vendor selections and equipment purchases.
• Create and maintain process instructions and cost data.
• Deliver technical training with manufacturing teams.
• Travel domestically and internationally as needed.

Skills

Lean concepts

Value stream mapping

Line balancing

JIT delivery

Project leadership

Problem solving

Cross-functional teamwork

Safety compliance

Education

Bachelor's degree in Mechanical/Industrial/Manufacturing Engineering

Tools

AutoCAD

SolidWorks/Pro-E

SAP ERP

Job description

Job Details:

Job Location: Bonfiglioli USA - Hebron, KY 41048, There is NO Relocation Package and NO Company Employment Sponsorship available with this position. Thank you!

Overview

The Process Engineer is responsible for establishing manufacturing processes, line and fixture concepts, material flow concepts, and floor layouts. The position would interface with Production, Customers, and Vendors providing support accordingly. Provide input concerning the ability and feasibility of manufacturing and assembling of product designs. This person must have the ability to participate in a cross-functional team for new/current program startup/improvement projects.

Principle Accountabilities

• Act as project process engineer on new/current program startup projects
• Assist in Continuous Improvement programs and new Project roll outs (Policy & Procedure updates, ISO initiatives, LEAN concepts)
• Plans and implements assembly process improvements using lean manufacturing techniques to meet cost, quality, scrap, labor and safety goals
• Audit processes, reports and resolves non conformance
• Develop program manufacturing processes, flow diagrams, and floor layouts using CME standards
• Responsible for process FMEA and keeps current with product changes
• Prepares and maintains equipment spare-parts list
• Develop production equipment specifications
• Develop production tooling line-ups and arranges for design builds, on-time delivery of tools, check and assembly fixtures
• Conferring with vendors in determining product specifications and arranging equipment, parts, or material purchase, and evaluating products according to quality standards and specifications.
• Prepare and maintain complete process instructions
• Estimating staffing requirements, production times, and relative costs to provide data for operational decisions.
• Working closely with manufacturing department to develop, coordinate, and implement technical training for employees.
• Approve prints on new releases or changes to parts for acceptable manufacturing feasibility and realistic tolerance
• Develop rework/repair procedures as needed
• Ability and willingness to work nearly 100% of time on the floor to help determine and correct issues, improve processes, and create or maintain successful programs
• Requires some domestic and international travel
• Performs other tasks as may be required or requested.

Education/Experience

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering
• 2 years engineering, preferably Automotive Assembly
• Value Stream, Mapping, Line Balancing, and JIT Delivery
• Planning and Troubleshooting new line startups
• AutoCAD, Solidworks2/Pro-E
• Familiar with APQP Process, FMEA, Control Plans and PPAP
• Working knowledge of ERP/MRP systems (SAP experience required)
• Knowledge and use of Microsoft Office, Word, Excel and Outlook

Competencies/Requirements

• Good decision-making abilities and leadership skills
• Strong interpersonal skills with the ability to efficiently network and coordinate processes
• Understanding of production flow principles and manufacturing processes
• Highly motivated & energetic with a strong work ethic
• Demonstrated ability to prioritize work load and meet multiple deadlines
• Good verbal and written communication skills
• Adherence to safety regulations within the workplace
• Ability to work in an office and team environment

Job Type: Full-time

Experience

• Manufacturing: 2-4 years (Preferred)
• Mechanical Engineering: 2-4 years (Preferred)

Benefits

• Health insurance
• Dental insurance
• Vision insurance
• Retirement plan
• Paid time off