Manufacturing Engineer: Lean, CI & NPI Expert

Johnson Controls; San Antonio (TX); Vor Ort; USD 67.000 - 95.000; Vollzeit

Zusammenfassung

Johnson Controls is seeking a results-driven Manufacturing Engineer to lead lean transformation and continuous improvement across production systems in Texas. The role focuses on creating stable, efficient production flows, optimizing machines and tooling, and applying lean methods on the shop floor.

The ideal candidate brings hands-on problem-solving, strong technical expertise, and experience in improving manufacturing processes, with a track record of driving OEE, downtime reduction, and

Qualifikationen

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering or related field.
• Experience in manufacturing with focus on process improvement.
• Knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Experience designing or modifying manufacturing equipment and tooling.

Aufgaben

• Lead the design and implementation of stable production flows using Lean principles and CI tools.
• Analyze current manufacturing processes and identify opportunities for waste reduction, efficiency improvements, and cost savings.
• Drive continuous improvement initiatives using Kaizen, 5S, VSM, root cause analysis, and standard work.
• Develop, design, and improve manufacturing equipment, tooling, and processes to support production requirements.
• Collaborate with cross-functional teams to enhance operational performance.
• Support new product introduction (NPI) and ensure production readiness.
• Establish and maintain process documentation, work instructions, and SOPs.
• Monitor production performance metrics (OEE, yield, downtime) and implement corrective actions.
• Lead troubleshooting efforts and implement long‑term corrective and preventive actions.
• Ensure compliance with safety, quality, and environmental standards.
• Train and mentor production staff on Lean tools and improved manufacturing practices.

Kenntnisse

Lean Manufacturing

Continuous Improvement

Kaizen

5S

VSM

Root Cause Analysis

Standard Work

Cross-functional Leadership

Line Optimization

Problem Solving

Ausbildung

Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering

Tools

CAD software

Automation/Robotics

PLCs/Control systems

Jobbeschreibung

Johnson Controls is seeking a results-driven Manufacturing Engineer to lead lean transformation and continuous improvement across production systems in Texas. The role focuses on creating stable, efficient production flows, optimizing machines and tooling, and applying lean methods on the shop floor.

The ideal candidate brings hands-on problem-solving, strong technical expertise, and experience in improving manufacturing processes, with a track record of driving OEE, downtime reduction, and