Maintenance Supervisor

Aegis Worldwide; Warsaw (IN); On-site; USD 90,000 - 130,000; Full time

Job summary

Aegis Worldwide is seeking an experienced Maintenance Group Leader to oversee all coatings and related systems, driving reliability, safety, and continuous improvement. You will supervise a maintenance team, coordinate capital projects, and lead RCA and preventative programs to maximize uptime.

The role requires hands-on leadership, strong technical breadth across mechanical, electrical, and automation systems, and a focus on safety and efficiency in a fast-paced manufacturing environment.

Qualifications

• 8+ years of industrial maintenance experience, with 2+ years in a supervisory or lead role.
• Hands-on proficiency with conveyors, bearings, seals, shafts, hydraulics, pneumatics, and pipefitting.
• Welding/fabrication, machining, rigging, cranes/hoists, and forklifts.
• Proficiency in PLC systems, robotics, and electrical troubleshooting.
• Ability to read blueprints, schematics, and technical manuals.
• Proven ability to coach, schedule, and manage multi-skilled trades teams.
• Knowledge of TPM, Lean Manufacturing, Kaizen, and CI practices with measurable impact on MTBF/MTTR.

Responsibilities

• Lead a skilled maintenance team to support production uptime and equipment reliability.
• Partner with production, engineering, and plant leadership to minimize downtime and drive performance.
• Champion a culture of safety, continuous improvement, and technical excellence.
• Supervise, coach, and develop a team of maintenance technicians, setting expectations and ensuring adherence to safe work practices (LOTO, PPE, SOPs).
• Plan, execute, and continuously improve preventive and predictive maintenance programs.
• Troubleshoot and repair systems including mechanical, hydraulic, pneumatic, electrical, PLCs, robotics, and vision systems.
• Coordinate and oversee contractors, vendors, and capital project work to ensure safety, quality, and performance standards.
• Partner with Production to minimize downtime, lead root-cause analysis (RCA), and implement corrective actions.
• Manage spare parts inventory, reorder points, and cost controls; recommend critical spares.
• Lead installations, rigging, alignments, rebuilds, and equipment upgrades.
• Review blueprints, schematics, and technical drawings to support repair and project work.
• Ensure accurate documentation of work orders, PMs, and downtime events; report on KPIs (MTBF, MTTR, backlog).
• Oversee vendor quotes, scheduling, quality checks, and contractor safety compliance.
• Drive housekeeping, 5S standards, and safety culture across the shop.
• Advise leadership on long-term equipment reliability, capital investment, and facility upgrades.

Skills

Maintenance leadership

Conveyors

Hydraulics & Pneumatics

PLCs & Robotics

Electrical troubleshooting

Blueprints & Schematics

Team coaching

Lean/Kaizen/CI

Tools

CMMS

Job description

We are seeking an experienced and hands-on Maintenance Group Leader to oversee all aspects of Coatings, including Thin film/Electrocoat systems, conveyance, sealer systems (robotic and manual), robotic bonding cells, breakdown management, and Root Cause Analysis — from urgent repairs to capital projects. This role sets the standard for safety, efficiency, and reliability across equipment, machinery, and facility systems.

The Maintenance Group Leader will:

• Lead a skilled maintenance team to support production uptime and equipment reliability.
• Partner with production, engineering, and plant leadership to minimize downtime and drive performance.
• Championing a culture of safety, continuous improvement, and technical excellence.

| WORK AUTHORIZATION REQUIREMENT:

Applicants must be authorized to work in the United States on a permanent basis. We are unable to offer visa sponsorship at this time.

• Supervise, coach, and develop a team of maintenance technicians, setting expectations and ensuring adherence to safe work practices (LOTO, PPE, SOPs).
• Plan, execute, and continuously improve preventive and predictive maintenance programs.
• Troubleshoot and repair systems to include mechanical, hydraulic, pneumatic, electrical, PLCs, robotics, and vision systems.
• Coordinate and oversee contractors, vendors, and capital project work to ensure compliance with safety, quality, and performance standards.
• Partner with Production to minimize downtime, lead root-cause analysis (RCA), and implement corrective actions.
• Manage spare parts inventory, reorder points, and cost controls; recommend critical spares.
• Lead installations, rigging, alignments, rebuilds, and equipment upgrades.
• Review blueprints, schematics, and technical drawings to support repair and project work.
• Ensure accurate documentation of work orders, PMs, and downtime events; report on KPIs (MTBF, MTTR, backlog).
• Oversee vendor quotes, scheduling, quality checks, and contractor safety compliance.
• Drive housekeeping, 5S standards, and safety culture across the shop.
• Advise leadership on long-term equipment reliability, capital investment, and facility upgrades.

| WHAT YOU BRING TO THE TEAM

• 8+ years of industrial maintenance, with 2+ years in a supervisory or lead role
• Hands-on proficiency with conveyors, bearings, seals, shafts, hydraulics, pneumatics, and pipefitting.
• Skilled in welding/fabrication, machining, rigging, cranes/hoists, and forklifts.
• Proficiency in PLC systems, robotics, and electrical troubleshooting.
• Ability to read and interpret blueprints, schematics, and technical manuals.
• Proven ability to coach, schedule, and manage multi-skilled trades teams. Strong organizational, communication, and problem-solving skills.
• Knowledge of TPM, Lean Manufacturing, Kaizen, and CI practices with measurable impact on MTBF/MTTR.

Other Requirements:

• Able to work off-shift, weekends, and overtime as needed.
• Proficient in Microsoft Office and CMMS systems.
• Experienced in vendor management, budgeting, and capital improvement projects.
• Safety-focused, results-driven, and committed to operational excellence.

Preferred:

• Certifications in maintenance, safety, Six Sigma, or leadership development/training.