- Strong cross-functional collaboration and communication skills
- Technical aptitude with effective troubleshooting and problem-solving abilities
- Leadership skills with the ability to make decisions, prioritize work, and delegate responsibilities
- Ability to perform effectively in a fast-paced manufacturing environment and manage competing priorities
- Strong initiative, accountability and sense of ownership
Goal of the Working Position:
Responsible for providing technical leadership and coordinate daily maintenance activities to ensure equipment reliability, minimize downtime, and support production objectives.
Most important task and responsibilities:
Communication & Team Coordination:
- Provide day-to-day direction, support, and technical guidance to maintenance technicians.
- Assign and prioritize maintenance work orders based on production requirements and equipment criticality.
- Coordinate shift activities to ensure timely completion of preventive, predictive, and corrective maintenance tasks.
- Assign preventive maintenance (PM) work orders and generate PM schedules through SAP.
- Support technician training, onboarding, and skills development.
- Promote accountability, teamwork, and adherence to company policies and procedures.
Equipment Maintenance & Troubleshooting:
- Lead troubleshooting efforts on electrical, mechanical, hydraulic, pneumatic, robotic, and automated manufacturing equipment.
- Support rapid response activities to minimize production downtime.
- Diagnose root causes of equipment failures and implement corrective actions.
- Ensure repairs are completed safely, effectively, and in accordance with maintenance standards.
- Support installation, commissioning, relocation, and startup of manufacturing, automation, and facility equipment.
- Install and support office hardware, including computers, monitors, printers, and related equipment (excluding software installation and programming).
- Support installation and validation of new equipment and manufacturing systems
Preventive & Predictive Maintenance:
- Coordinate execution of preventive maintenance schedules.
- Ensure all machine preventive maintenance activities are completed and documented accurately and on time within SAP.
- Monitor equipment performance and identify opportunities to improve reliability.
- Ensure accurate completion of maintenance records, work orders, downtime documentation, and action programs to include lessons learned and identified trouble shooting solutions.
Spare Parts & Inventory Management:
- Administer and maintain the spare parts Kanban system to ensure critical parts availability.
- Manage the storage, organization, inventory, accuracy, and replenishment of maintenance spare parts.
- Monitor spare parts inventory levels and initiate reorder activities as required.
- Maintain and update spare parts inventory records and control files to ensure accuracy and traceability.
- Coordinate with suppliers and purchasing to support maintenance inventory requirements.
- Participate in root cause analysis and problem-solving activities.
- Drive equipment uptime, OOE, and maintenance KPI improvements
- Support lean manufacturing, TPM, and continuous improvement initiatives (actively participate in Change for Better meetings).
- Identify opportunities to reduce maintenance costs and improve operational efficiency.
- Collaborate with Engineering and Production teams on process improvements and equipment upgrades.
Safety & Compliance:
- Promote and enforce a strong safety culture.
- Ensure compliance with OSHA regulations, company safety procedures, and lockout/tagout requirements.
- Participate in safety audits, risk assessments, and incident investigations.
- Maintain compliance with environmental and quality standards.
Requirements
Technical Skills:
PLC trouble shooting (Allen-Bradley, Siemens, or similar)
Electrical Systems up to 480V
Hydraulic & pneumatic systems
Mechanical troubleshooting & repair
Preventive & predictive maintenance practices
Ability to read electrical schematics, blueprints, and technical manuals.
Experience with CMMS systems and maintenance documentation
Preferred SAP & Microsoft office knowledge (excel, word, ppt.)
Requirements
Personal / Professional / Physical:
5+ years' experience in a similar position in an automotive manufacturing environment
Previous experience leading or coordinating maintenance personnel preferred.
Ability to stand, walk, bend, climb, lift up to 50 pounds.
Ability to work in a manufacturing environment with exposure to noise, machinery, and varying temperatures.
Ability to work overtime, weekends, or off-shift hours as needed.